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Battery Nail Penetration Tester GB/T 18332.2 UN 38.3

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Battery Nail Penetration Tester is designed for evaluating the safety performance of lithium-ion batteries and battery packs under extreme internal short-circuit conditions.

The tester simulates thermal runaway caused by mechanical penetration by driving a rust-free steel nail through the center of the largest surface of the battery at a controlled speed and force. The test is conducted at an ambient temperature of 20 °C ± 5 °C, with temperature monitoring to assess battery reaction such as ignition, explosion or thermal instability.

Standards

(1) GB/T 18332.2-2001

General Specification for Lithium-Ion Batteries

(2) MT/T 1051-2007

Safety Performance Test Method for Lithium-Ion Batteries Used in Coal Mines

(3) GB/T 31485-2015

Safety Requirements and Test Methods for Power Batteries of Electric Vehicles

(4) GB/T 31241-2014

Safety Requirements for Lithium-Ion Batteries and Battery Packs for Portable Electronic Products

(5) UN 38.3

United Nations Manual of Tests and Criteria – Section 38.3 (Transport of Dangerous Goods)

(6) IEC 62133

Secondary Cells and Batteries Containing Alkaline or Other Non-Acid Electrolytes – Safety Requirements for Portable Applications

(7) UL 1642:2012

Standard for Lithium Batteries

Technical Parameters

Parameter CategorySpecification
Nail Diameter ф2 mm – ф8 mm high-temperature resistant steel needle
Penetration Speed 10 – 40 mm/s
Penetration Force Approx. 2000 kg
Stroke Approx. 200 mm
Needle Tip to Base Distance 250 mm
Clamping Distance 150 mm
Driving Mode Hydraulic drive or motor drive
Force Display Pressure sensing LED display
Test Environment 20 °C ± 5 °C
Explosion-Proof Box Size (W × H × D) Approx. 450 × 750 × 550 mm
Explosion-Proof Box Material Galvanized steel with baked paint finish
Machine Dimensions (L × W × H) Approx. 1640 × 570 × 730 mm
Control Box Size (W × H × D) Approx. 300 × 260 × 170 mm
Equipment Weight Approx. 75 kg
Power Supply Single-phase AC 220 V, 50 Hz

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