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Vibration and Crash Simulation Dummy for EV Batteries

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Standards

The dummy complies with and supports testing according to the following standards:

GB/T 31467.3-2015 – Safety requirements for EV traction batteries

GB/T 31484-2015 – Collision safety requirements for EV traction batteries

GB/T 18384.1-2017 – Crash test dummy requirements for passenger vehicles

ISO 17025 – Laboratory quality management system standards (data collection and calibration)

FMVSS 208 – U.S. Federal Motor Vehicle Safety Standards, crash and occupant protection

UN ECE R100 – EV traction battery crash safety regulation

ASTM F1566 – Anthropomorphic test device testing methods

Parameters

ParameterTechnical SpecificationNotes
Dummy Type Seated test dummy Seated only, not standing
Sitting Height 883.9 ± 5.1 mm Compliant with Western seated anthropometry
Total Weight 77.65 ± 1.18 kg (customizable to 100 kg ±1.18 kg) Mass adjustable per bone segment to match 50th percentile adult male
Head Aluminum skull Includes lifting ring
Neck Optional rubber joint Supports vibration and impact damping
Upper / Lower Torso Alloy skeleton Joints with locking and damping mechanisms
Limbs Thighs, lower legs, upper arms, lower arms, hands, feet Aluminum alloy / steel skeleton
Joint Structures Neck, shoulder, clavicle, rib, elbow, knee, ankle Anti-loosening and anti-scattering design
Sensor Options Optional Accelerometers, six-axis force sensors, displacement sensors

Features

Seated-specific design compatible with EV battery cabins and test platforms

Accurate joint locking and damping structures ensure stability during vibration and impact

Aluminum skull and alloy skeleton provide durability and reduce handling burden

Customizable total weight up to 100 kg for realistic adult mass distribution

Modular structure with optional sensors for dynamic data acquisition

Integrated lifting rings facilitate safe experimental handling

Accessories

Accessory / ConsumableSpecification / DescriptionFunction / Purpose
Accelerometers Head 3. Chest 3. Pelvis 3 Measures acceleration responses
Six-axis Force Sensors Upper neck 1. Lower neck 1. Lumbar 1 Measures forces and moments
Displacement Sensor Chest 1 Measures chest displacement
Data Acquisition System Customizable hardware Real-time recording of sensor data
Mounting Bracket Dedicated support Fixes dummy to vibration or crash platform
Connection Cables Standard or customized Transmit sensor signals

Test Procedures

Install the dummy on the battery test platform and ensure correct seated posture.

Lock and verify joint damping and locking structures.

Install optional sensors (accelerometers, force sensors, displacement sensors).

Execute vibration or crash testing program according to standard-specified amplitudes and frequencies.

Collect and record sensor data; analyze to evaluate battery structure and occupant cabin safety.

Maintenance Information

Inspect joint locking and damping structures before each test to ensure functionality.

Periodically check aluminum and alloy components for wear or deformation.

Verify sensor calibration and cable integrity before use.

Clean the dummy surface with non-corrosive solutions; avoid water ingress to joints and sensors.

Store dummy in a stable environment to avoid extreme temperature or humidity.


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