Water-Filled Dummy for Automotive Crash and Safety Testing
Whats/App: +86 156 1874 6768
Web: standard-groups.com
Standards
Toyota, Honda, Nissan; Mercedes-Benz, BMW, Volkswagen; General Motors, Ford; Hyundai, Kia; as well as automakers from India, Pakistan, Europe, South Africa, the Middle East, and domestic Chinese manufacturers including SAIC, FAW, BAIC, Volkswagen, King Long, Yutong, JAC, Geely, BYD, Haima, and others.
Features
1.Seatbelt Compatibility: The anatomical curvature and structural rigidity allow you to bind the dummy securely using standard 3-point or 5-point vehicle seatbelts without slippage.
2.Adjustable Mass Management: You have the flexibility to use water for standard occupant weights or high-density solids like iron sand to simulate "overweight" scenarios or cargo loads.
3.Optimized Center of Gravity: The 240mm base height and internal volume distribution ensure the center of gravity (CoG) remains consistent with a seated human, providing realistic vehicle dynamics.
4.Industrial-Grade Durability: The high-strength PE shell is designed to resist cracking, UV exposure, and impact, ensuring long-term use in both laboratory and outdoor track environments.
5.Large Diameter Inlet: The 86mm opening allows you to fill or drain the dummy quickly, significantly reducing setup time between test cycles.
6.Highly Customizable: The system supports the integration of internal sensors or external lifting straps and rings to suit your specific laboratory workflow.
Parameters
1. 75kg Class Weight Dummy
| Item | Specification |
|---|---|
| External Dimensions | 690 × 520 × 400mm |
| Standard Volume | 70L |
| Material | High-strength PE |
| Left-Right Width | 400mm |
| Front-Rear Width | 520mm |
| Center of Gravity Height | 240mm |
| Base Height | 240mm |
| Total Height | 690mm |
| Water Inlet Diameter | 86mm |
| Application | Automobile, locomotive, high-speed rail, or space simulation |
| Ballast (Liquid) | Liquid (water), total weight 65–75kg after filling |
| Ballast (Solid) | Solid (sand/pebbles/glass beads/iron sand), total weight 100–120kg |
| Customization | Customizable color, shape, size, lifting straps, lifting rings, sensors, etc. |
2. 85kg & 90kg Class Weight Dummy
| Item | Specification |
|---|---|
| External Dimensions | 700 × 620 × 400mm |
| Standard Volume | 85L |
| Material | High-strength PE |
| Left-Right Width | 400mm |
| Front-Rear Width | 620mm |
| Center of Gravity Height | 240mm |
| Base Height | 240mm |
| Total Height | 700mm |
| Water Inlet Diameter | 86mm |
| Application | Automobile, locomotive, high-speed rail, or space simulation |
| Ballast (Liquid) | Liquid (water), total weight 85–95kg after filling |
| Ballast (Solid) | Solid (sand/pebbles/glass beads/iron sand), total weight 120–140kg |
| Customization | Customizable color, shape, size, lifting straps, lifting rings, sensors, etc. |
Accessories
Compatible with sandbags in the following weights: 1kg, 3kg, 5kg, 7kg, 10kg, 15kg, 20kg, 30kg, 40kg, 50kg
Test Procedures
1.Selection: Choose the appropriate dummy class (75kg or 85/90kg) based on the occupant profile required by your test standard.
2.Filling: Place the dummy on a scale. Use the 86mm inlet to fill it with water (for standard weight) or solids (for higher weight) until you reach the target mass.
3.Positioning: Place the dummy centrally in the vehicle seat. Ensure the base is flush against the seat back to maintain the correct CoG.
4.Binding: Pull the vehicle seatbelt across the dummy and click it into the buckle. Tighten the belt to ensure the dummy remains stationary during acceleration or braking.
5.Verification: Check that the dummy does not interfere with steering or other cabin controls if placed in the front seats.
6.Drainage: After testing is complete, drain the liquid to return the dummy to its lightweight state for easy storage.
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