High Precision Rubber Test Dummy for Safety Harness Evaluation

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Web: standard-groups.com

Standards

GB6095-2021 Fall Protection Safety Harness

GB/T6096-2020 Fall Protection Safety Harness System Performance Test Methods

GB6095-2009 Safety Harness

GB/T6096-2009 Safety Harness Test Methods

Product Specifications

Item	Technical Parameters
Dummy Weight	100 ± 2 kg, 136 ± 2 kg
Surface Hardness	>90 HD
Rubber Thickness	≥40 mm
Number of Attachment Points	4 (1 each for left and right hands, 1 head, 1 crotch)
Attachment Material	304 Stainless Steel M16 Lifting Rings
Key Dimensions	Shoulder width: 483 mm, Hip width: 400 mm, Leg circumference: 150 mm, Neck circumference: 150 mm, Leg spacing: 50 mm
Exterior Material	Molded as a single internal structure, integrated outer rubber layer
Surface	Smooth transitions to avoid metal contact interfering with tests

Product Features

Integrated one-piece mold design with smooth surface, simulating human body shape

Adjustable hardness at different body parts to simulate varying load-bearing properties

Full-body rubber construction avoids metal interference with harness testing

Equipped with four high-strength M16 stainless steel lifting rings for various experimental connections

Dimensions comply with GB/T6096-2020 standard

Suitable for dynamic load, static load, and fall slip experiments

Accessories and Consumables

Accessory/Consumable	Description
Lifting Rings	4 × M16 304 stainless steel rings (1 each for left and right hands, 1 head, 1 crotch)
Flat Lifting Straps	For connecting the harness to the dummy
U-Shaped Shackles	For harness fixation, adaptable to different test scenarios
Sensor Connectors	For data acquisition in dynamic load testing
Rubber Protective Covers	Prevent metal contact from affecting test results

Testing Principle

The safety harness test dummy simulates human weight, size, and joint attachment points to perform stress tests on harness systems under dynamic and static conditions. During the experiment, the dummy is hung on the test frame and subjected to predetermined loads or fall forces. This tests the harness’s load capacity, slip behavior, and overall structural reliability. Sensors monitor force in real time, and when preset values are reached or damage occurs, the experiment is recorded and can automatically stop to ensure safety.

Operating Instructions

Lifting Points

Head lifting ring

Front chest lifting ring 1

Front chest lifting ring 2

Mid-leg lifting ring

Back lifting ring

Hip lifting ring

Leg bottom lifting ring

Full Harness Dynamic Load Connection

According to standard requirements, wear the fall suspension harness on the rubber dummy.

Connect the test frame upper hook to the dummy’s lifting ring No. 1; after raising to a certain height, connect the sensor hook to the dummy’s harness buckle. Pass the flat lifting strap through ring No. 1.

Complete the experiment according to the steps in the harness dynamic load and static load product manual.

Harness Overall Static Load Connection

For guardrail harness testing, fix lifting rings No. 5 and No. 6 to the corresponding hooks on the test frame base using U-shaped shackles.

For area-restricted harness testing, fix lifting rings No. 2. No. 3. and No. 7 to corresponding hooks on the test frame base via U-shaped shackles.

For fall suspension harness testing, fix lifting ring No. 4 to the middle hook on the test frame base using U-shaped shackles and steel wire rope.

Refer to the product manual for specific steps in dynamic and static load testing.

Safety Precautions

The dummy’s surface is made of rubber; after testing, it is recommended to store the dummy indoors.

During testing, once the dummy is off the ground or static test shows force readings, personnel must stay at least 3 meters away from the frame to prevent injury from falling objects. Entry into the test frame area should only occur one minute after test completion.

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