16-segment heated thermal manikin for clothing insulation testing

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The 16-Segment Heated Thermal Manikin (Dry Type) is a precision anthropomorphic measurement system designed to simulate human body heat under controlled environmental conditions. By reproducing realistic human surface temperature distribution without breathing or sweating functions, the system provides reliable thermal response data for evaluating clothing insulation, indoor environments, HVAC airflow performance, and protective equipment. It is suitable for laboratory testing, academic research, and engineering verification where stable and repeatable human-equivalent heat output is required.

Parameters

Component	Technical Parameter
Manikin body	16 independent heating zones (head, torso, arms, legs); glass fiber reinforced resin; standing or sitting posture; customizable Asian or European body shape
Heating system	Nickel-chromium heating wires; PT100 B-class sensors; surface temperature 32–37°C (33 ± 0.5°C typical); center temperature 37 ± 0.1°C
Zone uniformity	Maximum temperature difference between zones ≤ 1.0°C
Control system	16-segment PID temperature control; 2 × 8-channel boards; automatic PID tuning
Control box	780 × 780 × 260 mm; mobile base with brakes; aircraft-style quick connectors
Heat output	70–100 W per manikin, adjustable
Surface material	Smooth, non-particle shedding, suitable for cleanroom use
Operating environment	Temperature 10–40°C; humidity 15–95% RH
Power supply	AC 220–240 V, 50 Hz
Power consumption	Peak ≤ 1200 W; steady-state heat flux 0–300 W/m²
Manikin height	Approx. 180 cm (standing posture)
Manikin weight	Approx. 45 kg
Optional customization	Child or infant manikins; individual body parts; lying posture patient simulation

Application

The 16-Segment Heated Thermal Manikin is used in the following application areas:

(1) Cleanroom airflow evaluation and contamination risk assessment

(2) HVAC research, teaching, and indoor thermal comfort studies

(3) Thermal insulation testing of workwear, protective clothing, and medical garments

(4) Simulation of human heat sources in vehicle interiors, buses, trains, ships, and submarines

(5) Aircraft, spacecraft, and cabin thermal environment studies

(6) Hospital operating room temperature control and patient thermal protection testing

(7) Occupational safety and thermal stress evaluation in controlled environments

Standards

The system is designed and manufactured with reference to the following international and national standards:

(1) ISO 14644-1 / ISO 14644-3 – Cleanrooms and associated controlled environments

(2) DIN 1946-4 – Ventilation and air-conditioning systems in healthcare facilities

(3) ISO 14505-2 – Determination of thermal insulation using a thermal manikin (analogous method)

(4) ASTM F1291 – Thermal insulation of clothing using a heated manikin

(5) EN 14058 – Protective clothing against cool environments (reference testing)

(6) GB/T 18883-2020 – Indoor air quality standard

(7) GB/T 50785-2012 – Cleanroom design and testing for hospitals

(8) GB 50333-2013 – Technical code for hospital HVAC system design

(9) GB/T 4249-2019 – Indoor thermal environment impact on human body

(10) YY/T 0287-2009 – Thermal performance evaluation of medical protective clothing

Features

(1) Sixteen independent heating zones for stable and uniform heat distribution

(2) Dry-type design without sweating or breathing for simplified operation and cost efficiency

(3) High-precision temperature control using dedicated PID regulation

(4) Adjustable surface and core temperature for various thermal simulation scenarios

(5) Flexible posture options including standing, sitting, or lying configurations

(6) Cleanroom-compatible surface with low particle emission

(7) Quick-connect cabling and mobile control unit for convenient installation

(8) Compatibility with expanded GB/T and YY/T standards for medical and HVAC testing

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