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Simulation test dummy for automotive safety testing

Get a quote:

Whats/App: +86 156 1874 6768

Web: standard-groups.com

The Simulation Test Dummy is a high-fidelity anthropomorphic test device (ATD) specifically engineered to replicate the physical characteristics and biomechanical responses of the human body. Designed based on the 50th percentile standing male profile (Chinese body features), this dummy provides you with a reliable surrogate for evaluating equipment interaction, safety, and ergonomics. By combining a rigid metal "skeletal" core with advanced polymer "soft tissues," the system allows you to simulate realistic human presence in high-risk or repetitive testing environments where human participation is not feasible.

Applications

You can utilize this Simulation Test Dummy across various defense and industrial sectors to ensure equipment compatibility and personnel safety:

Vehicle Occupant Testing: Evaluating seat ergonomics, cabin space constraints, and safety belt positioning in military or specialized vehicles.

Load-Bearing Assessments: Testing the weight distribution and comfort of tactical vests, rucksacks, and individual combat equipment.

Impact & Blast Simulation: Assessing the protective capabilities of body armor and helmets against kinetic energy and pressure waves.

Parachute & Ejection Testing: Simulating human posture and aerodynamic drag during rapid descent or emergency egress maneuvers.

Ergonomic Design: Helping you optimize the layout of control panels, cockpit seating, and workspace heights based on standardized Chinese anthropometric data.

Parameters

Component Details / Material Type
Anthropometric Basis 50th Percentile Chinese Male (Standing)
Standard Height 1699 mm
Total Weight 62.6 kg
Skeletal Structure Aluminum alloy, Titanium alloy, and Alloy steel
Soft Tissue Simulation Polyurethane (PU) and Foamed Polyurethane
Spine System Vulcanized rubber and Aluminum alloy components
Joint Liners Nylon or Polytetrafluoroethylene (PTFE)
Skin Material High-elasticity, tear-resistant Polyurethane

Accessories

(1) Standard Apparel Set: Tactical clothing or flight suits designed to fit the 1699mm frame.

(2) Sensor Mounting Brackets: Internal points for installing accelerometers or load cells.

(3) Joint Adjustment Toolkit: For fine-tuning the friction and damping of the limbs.

(4) Storage & Transport Crate: Protective housing for secure relocation and long-term storage.

(5) Calibration Weights: For verifying the total mass distribution (62.6kg).

Features

1.Bio-accurate Skeletal Rigidity: The core skeleton is crafted from high-strength alloys (Aluminum and Titanium) to accurately simulate human bone stiffness while ensuring the dummy can withstand high-impact forces.

2.Realistic Soft Tissue Response: You will benefit from the foamed polyurethane "muscles" and solid PU "skin," which provide human-like elasticity and tactile resistance during testing.

3.Biomechanical Spine Design: The neck and lumbar vertebrae utilize specialized vulcanized rubber to provide flexible yet resilient support, mimicking the damping and bending characteristics of the human spine.

4.Damped Articulation: The joints are equipped with PTFE or Nylon damping blocks, allowing you to adjust limb resistance to simulate various muscular states or passive movement.

5.Durability & Longevity: The outer skin is specifically engineered for high tear resistance, allowing for repeated use in friction-heavy or rugged testing environments without compromising integrity.


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