Multi-Segment Thermal Manikin for Heat Transfer Simulation
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Application
The Porton-man Thermal Manikin is suitable for a wide range of applications, including:
(1) Military Protective Clothing Testing: Evaluates the thermal, barrier, and comfort performance of CB protective suits, gloves, and boots.
(2) Chemical and Biological Defense Research: Tests the efficacy of garments and equipment against chemical and biological hazards.
(3) Product Development & Quality Control: Assesses new designs of protective clothing and materials under realistic motion and environmental conditions.
(4) Human Factors & Ergonomics: Studies the impact of movement, posture, and exertion on wearer comfort and mobility.
(5) Third-Party Laboratory Testing: Supports certification, regulatory compliance, and performance verification of protective equipment.
Key Aspects
Accurate Human Representation: Designed to replicate the physical characteristics and movement patterns of military personnel.
Specialized for CB Gear Testing: Specifically built to evaluate the effectiveness of protective clothing and equipment against chemical and biological agents.
Dynamic Movement Simulation: Capable of performing a wide range of realistic infantry movements.
Extensive Data Collection: Equipped with over 100 sensors for detailed monitoring during tests.
Real-time Analysis: Enables immediate processing and interpretation of collected data.
State-of-the-Art Technology: Represents a high level of robotic and testing technology.
Features
Type: Computer-controlled robotic mannequin.
Primary Function: Testing Chemical and Biological (CB) protective clothing and equipment.
Movement Capabilities: Walk, travel, run, sit, kneel, climb stairs, raise arms.
Sensor Count: More than 100 sensors throughout the body.
Data Recording: Capable of recording data during testing.
Analysis Capability: Allows for real-time analysis of collected data.
Technical Parameters
| Parameter | Specification |
|---|---|
| Type | Computer-controlled robotic manikin |
| Primary Function | Testing chemical and biological protective clothing and equipment |
| Movement Capabilities | Walk, travel, run, sit, kneel, climb stairs, raise arms |
| Travel Speed | 0.5 m/s – 1 m/s |
| Run/Sit Speed | 2 m/s – 3 m/s |
| Sensor Count | >100 sensors distributed throughout the body |
| Data Recording | Real-time recording during testing |
| Analysis Capability | Immediate processing and evaluation of collected data |
| Control | Computer-controlled with integrated drive frame |
| Dimensions | Customizable according to test configuration |
| Weight | Dependent on configuration |
Standards
The instrument is designed and tested in compliance with the following international and national standards:
(1) KSF ISO 12949 – Protective clothing testing methods for chemical and biological agents
(2) ASTM E459-22 – Standard test method for thermal manikins
(3) ISO 12949-2011 – Protective clothing—Manikin-based evaluation
(4) ASTM E457-08 (2020) – Thermal manikin calibration and performance
(5) ASTM D6616-21 – Standard practice for testing full-body protective clothing
(6) BS 10/30207740 DC – UK military protective clothing standard
(7) ASTM E598-08 (2020) – Thermal manikin measurements
(8) ASTM D4683-25 – Evaluating barrier properties of protective fabrics
Capabilities and Simulation
The porton-man is computer-controlled, and when connected to its drive frame, it can walk like an infantryman, travel (at 0.5 m/s to 1 m/s), run, sit (at 2 m/s to 3 m/s), kneel, climb stairs and raise its arms as if seeing a weapon. This range of motion allows the robot to realistically simulate a variety of infantry movements and tasks, including locomotion at different speeds, changes in posture, and actions involving the upper body. This dynamic capability is crucial for evaluating how protective clothing performs during physical exertion and complex movements, which can impact its protective barrier, thermal comfort, and overall wearability.
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