Safety Helmet Impact Energy and Penetration Test System for R&D Use
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Whats/App: +86 156 1874 6768
Web: standard-groups.com
Standards
(1) GB/T 2811-2019 – Helmet safety and impact resistance
(2) GB/T 2812-2006 – Testing methods for impact absorption and penetration resistance
(3) ISO 6220-2 – Road vehicles restraint systems energy absorption test methods
(4) EN 960 – Headforms for protective helmet testing
(5) CE Certification (Conformité Européenne)
Features
(1) Dual-Function Versatility: Rapid fixture exchange allows switching between impact and penetration tests in under 10 minutes
(2) Ultra-Precision Impact Analysis: 5 kg hemispherical hammer with 1.000 mm drop height and 20.000 N force sensor at 0.1 N resolution
(3) Penetration Resistance Validation: 3 kg conical tip hammer (60° ±0.5°, 40 mm min., 45–50 HRC) simulating sharp object impacts
(4) Smart Data Acquisition: Real-time force curves with pass/fail alerts and 1 ms resolution
(5) Industrial Durability: 4 m steel frame with anti-vibration design, IP65-rated control panel
(6) Safety Systems: Light curtain, energy-absorbing base, and emergency stop
(7) Universal Compatibility: EN 960 headforms (S/M/L) and custom 3D-printed headforms for specialized helmets
Parameters
| Specification | Impact Test | Penetration Test |
|---|---|---|
| Drop Height | 1.000 ±5 mm | 1.000 ±5 mm |
| Hammer Weight | 5.0 ±0.1 kg | 3.0 ±0.05 kg |
| Tip Geometry | Hemisphere (R50 ±1 mm) | Cone (60° ±0.5°, 40 mm min.) |
| Force Sensor | 20.000 N, 5 kHz sampling | N/A (mechanical stop) |
| Data Resolution | 0.1 N | 0.1 mm displacement |
| Frame Height | 4.000 mm | 4.000 mm |
| Power Requirements | 220V/110V AC, 50/60Hz, 800 W | 220V/110V AC, 50/60Hz, 800 W |
Accessories
(1) Headform Kit: EN 960 S/M/L sizes with polyurethane skin coating
(2) Hammer Set: Impact (5 kg) and penetration (3 kg) hammers with storage case
(3) Calibration Tools: NIST-traceable force gauge and Rockwell hardness tester
(4) Safety Kit: Light curtain, energy-absorbing base mat, emergency stop button
(5) Software License: HelmetImpact Pro, cloud-connected with API integration for QMS systems
(6) Installation & Training: On-site setup by certified engineers, 16-hour virtual operator training
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