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Safety Helmet Impact Energy and Penetration Test System for R&D Use

Get a quote:

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Standards

(1) GB/T 2811-2019 – Helmet safety and impact resistance

(2) GB/T 2812-2006 – Testing methods for impact absorption and penetration resistance

(3) ISO 6220-2 – Road vehicles restraint systems energy absorption test methods

(4) EN 960 – Headforms for protective helmet testing

(5) CE Certification (Conformité Européenne)

Features

(1) Dual-Function Versatility: Rapid fixture exchange allows switching between impact and penetration tests in under 10 minutes

(2) Ultra-Precision Impact Analysis: 5 kg hemispherical hammer with 1.000 mm drop height and 20.000 N force sensor at 0.1 N resolution

(3) Penetration Resistance Validation: 3 kg conical tip hammer (60° ±0.5°, 40 mm min., 45–50 HRC) simulating sharp object impacts

(4) Smart Data Acquisition: Real-time force curves with pass/fail alerts and 1 ms resolution

(5) Industrial Durability: 4 m steel frame with anti-vibration design, IP65-rated control panel

(6) Safety Systems: Light curtain, energy-absorbing base, and emergency stop

(7) Universal Compatibility: EN 960 headforms (S/M/L) and custom 3D-printed headforms for specialized helmets

Parameters

SpecificationImpact TestPenetration Test
Drop Height 1.000 ±5 mm 1.000 ±5 mm
Hammer Weight 5.0 ±0.1 kg 3.0 ±0.05 kg
Tip Geometry Hemisphere (R50 ±1 mm) Cone (60° ±0.5°, 40 mm min.)
Force Sensor 20.000 N, 5 kHz sampling N/A (mechanical stop)
Data Resolution 0.1 N 0.1 mm displacement
Frame Height 4.000 mm 4.000 mm
Power Requirements 220V/110V AC, 50/60Hz, 800 W 220V/110V AC, 50/60Hz, 800 W

Accessories

(1) Headform Kit: EN 960 S/M/L sizes with polyurethane skin coating

(2) Hammer Set: Impact (5 kg) and penetration (3 kg) hammers with storage case

(3) Calibration Tools: NIST-traceable force gauge and Rockwell hardness tester

(4) Safety Kit: Light curtain, energy-absorbing base mat, emergency stop button

(5) Software License: HelmetImpact Pro, cloud-connected with API integration for QMS systems

(6) Installation & Training: On-site setup by certified engineers, 16-hour virtual operator training


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