Automotive Wire Harness Coating Adhesion Test ISO/TS Standards
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Features
(1) Dual-Mode Testing – Combines wedge-peel impact (ISO 11343) with quasi-static adhesion pull-off testing.
(2) High-Precision Force Measurement – Load cell with ±0.5% FS accuracy captures subtle adhesion failures.
(3) Thermal Conditioning – Integrated thermostatic chamber (-40°C to +150°C) simulates extreme environments.
(4) Dynamic Impact System – Pneumatic striker delivers adjustable energy (5–500 J) with 0.1 J resolution.
(5) Smart Fixturing – Quick-change adapters support components up to 1.2 m, accommodating various wire diameters.
(6) Data-Driven Testing – Real-time force-displacement graphs, automated report generation, and IoT connectivity with remote monitoring.
(7) Ergonomic Safety – Full-enclosure safety interlocks with polycarbonate shields protect operators.
(8) Regulatory Compliance – Pre-loaded test templates for ECE R94. FMVSS 212. and GB 11557.
Parameters
| Parameter | Specification |
|---|---|
| Impact Energy Range | 5–500 J, adjustable in 1 J increments |
| Temperature Range | -40°C to +150°C (±2°C stability) |
| Test Speed | 0.1–5.0 m/s (programmable acceleration) |
| Force Measurement | 0–10 kN (±0.5% FS accuracy) |
| Data Sampling Rate | 100 kHz (10.000 points/sec) |
| Capacity | 50 kg |
| Test Stroke | 400 mm |
| Speed Range | 10–300 mm/min |
| Power System | AC servo motor |
| Power Requirement | 220V AC, 50/60Hz, 3-phase, 15A |
| Dimensions (W×D×H) | 1800 × 900 × 2200 mm |
| Volume | 80 × 60 × 170 cm |
| Weight | 200 kg (tester), 850 kg crated |
| Control Method | Computer software-controlled |
| Adhesion Fixture | One set; wire passing holes: φ1.4. φ1.5. φ1.7. φ1.8. φ2.0. φ2.1. φ2.12. φ2.8. φ3.3. φ3.8 |
Maintenance Information
(1) Keep the striker assembly, chamber, and fixture set clean and free of debris.
(2) Verify load cell calibration periodically.
(3) Inspect pneumatic and thermal systems before testing.
(4) Ensure software and data acquisition system are updated.
(5) Maintain safety shields and enclosure interlocks to guarantee operator protection.
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