Automotive Wire Harness Coating Adhesion Test ISO/TS Standards

Produced by: Standard International Group (HK) Limited

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Whats/App: +86 156 1874 6768

Web: standard-groups.com

Features

(1) Dual-Mode Testing – Combines wedge-peel impact (ISO 11343) with quasi-static adhesion pull-off testing.

(2) High-Precision Force Measurement – Load cell with ±0.5% FS accuracy captures subtle adhesion failures.

(3) Thermal Conditioning – Integrated thermostatic chamber (-40°C to +150°C) simulates extreme environments.

(4) Dynamic Impact System – Pneumatic striker delivers adjustable energy (5–500 J) with 0.1 J resolution.

(5) Smart Fixturing – Quick-change adapters support components up to 1.2 m, accommodating various wire diameters.

(6) Data-Driven Testing – Real-time force-displacement graphs, automated report generation, and IoT connectivity with remote monitoring.

(7) Ergonomic Safety – Full-enclosure safety interlocks with polycarbonate shields protect operators.

(8) Regulatory Compliance – Pre-loaded test templates for ECE R94. FMVSS 212. and GB 11557.

Parameter	Specification
Impact Energy Range	5–500 J, adjustable in 1 J increments
Temperature Range	-40°C to +150°C (±2°C stability)
Test Speed	0.1–5.0 m/s (programmable acceleration)
Force Measurement	0–10 kN (±0.5% FS accuracy)
Data Sampling Rate	100 kHz (10.000 points/sec)
Capacity	50 kg
Test Stroke	400 mm
Speed Range	10–300 mm/min
Power System	AC servo motor
Power Requirement	220V AC, 50/60Hz, 3-phase, 15A
Dimensions (W×D×H)	1800 × 900 × 2200 mm
Volume	80 × 60 × 170 cm
Weight	200 kg (tester), 850 kg crated
Control Method	Computer software-controlled
Adhesion Fixture	One set; wire passing holes: φ1.4. φ1.5. φ1.7. φ1.8. φ2.0. φ2.1. φ2.12. φ2.8. φ3.3. φ3.8

(1) Keep the striker assembly, chamber, and fixture set clean and free of debris.

(2) Verify load cell calibration periodically.

(3) Inspect pneumatic and thermal systems before testing.

(4) Ensure software and data acquisition system are updated.

(5) Maintain safety shields and enclosure interlocks to guarantee operator protection.

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