.

FITZ Growing Line growing line system pipe and shells growing line system

FITZ Growing Linegrowing line system pipe and shells growing line system

Growing Line - FITZ Series

Stable Speedy Shells Joining and Growing Process

FITZ series shell Growing Line is used for three or more pipes/ shells assembly and welding job. FITZ Growing Line is equipped with two fit-up roller beds, which have four independent hydraulic height adjustment rollers, to ensure the assembly and welding job speedy with a high performance.

Wind Tower Production LineFeatures

- Wind tower fabrication

- Pressure vessels

- Pipe assembly

Configuration detailsFITZ Growing Lineis complete with a group of 5 (five) rotators in two combinations:

Fit-up section for fit-up job consist of:

Rotator A & B:Hydraulically adjusted idle rotator which fixed on ground and has two hydraulic cylinders to adjust center distance of rollers separately.

Rotator C:supporting roll which has two “v” shaped idle rollers to allow shells to be transported longitudinally when other rollers are retracted down and Rotator c support pipes.

Growing section is for ‘growing job’ consist of two rotators.

Rotator D:Idler rotator- Rollers distance is adjustable by lead-screw positioning to handle different workpiece diameter and manual travel on rail.

Rotator E:Power rotator - Rollers distance is adjusted by bolts positioning and motorized travel on rail.

Scope of Delivery

1 Main control panel

2 Remote pendantgrowing line roll systemTechnical Paramter

Model

FITZ-60

FITZ-100

Max loading capacity

60 tons

100 tons

Rotator A & B capacity

30 tons

30 tons

Rotator C (v-roll support) capacity

30 tons

50 tons

Rotator D and E capacity

60 tons

100 tons

Workpiece diameter

Ø800-Ø4500 mm

Ø850-Ø5500 mm

Rotator A & B roller center-distance adjusting

Hydraulic cylinder

Hydraulic cylinder

Rotartor C height adjusting

Hydraulic cylinder

Hydraulic cylinder

Rotator D roller center-distance adjusting

Motorized lead-screw

Motorized lead-screw

Rotator E roller center-distance adjusting

Bolts manual

Bolts manual

Rolling speed

100-1000mm/min (VFD)

100-1000 mm/min (VFD)

Rolling motor power

2 X 2.2 kw

2 X 3 kw

Roller material

Polyurethane (PU)

Polyurethane (PU)

Hydraulic control mode

5 each separatly

5 each separatly

Rotator D horizontal moving speed

250-2500mm/min (VFD)

250-2500mm/min (VFD)

Rails inner gauge

2000mm

2000mm

Growing line working follow

lStep One:Lay dwon the two shells on Rotator A & Rotator B, Rotator D & Rotator E by crane.

lStep Two:

Join the two shells by moving Roator E on rails;

Fit-up and align seam by adjusting rollers center distance hydraulic, then spot welding;

Full circular welding

lStep Three:

Jack-up the front end of finished two shells by operating Rotator C (V-roller);

Move the finished two shells to backside by operating Rotator E;

lStep Four:

Lay down the third shell on Rotator A, B by crane;

Repeat the same work from Step one to Step three till all shells are finished.

Wuxi OLIVTE Machinery Equipment Co., Ltd., which professional in welding equipment,rotator, welding positioner, welding manipulator .

If you are interested in our products, please click here.



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