FITZ Growing Line growing line system pipe and shells growing line system

FITZ Growing Linegrowing line system pipe and shells growing line system

Growing Line - FITZ Series

Stable Speedy Shells Joining and Growing Process

FITZ series shell Growing Line is used for three or more pipes/ shells assembly and welding job. FITZ Growing Line is equipped with two fit-up roller beds, which have four independent hydraulic height adjustment rollers, to ensure the assembly and welding job speedy with a high performance.

Wind Tower Production LineFeatures

- Wind tower fabrication

- Pressure vessels

- Pipe assembly

Configuration detailsFITZ Growing Lineis complete with a group of 5 (five) rotators in two combinations:

Fit-up section for fit-up job consist of:

Rotator A & B:Hydraulically adjusted idle rotator which fixed on ground and has two hydraulic cylinders to adjust center distance of rollers separately.

Rotator C:supporting roll which has two “v” shaped idle rollers to allow shells to be transported longitudinally when other rollers are retracted down and Rotator c support pipes.

Growing section is for ‘growing job’ consist of two rotators.

Rotator D:Idler rotator- Rollers distance is adjustable by lead-screw positioning to handle different workpiece diameter and manual travel on rail.

Rotator E:Power rotator - Rollers distance is adjusted by bolts positioning and motorized travel on rail.

Scope of Delivery

1 Main control panel

2 Remote pendantgrowing line roll systemTechnical Paramter

Model	FITZ-60	FITZ-100
Max loading capacity	60 tons	100 tons
Rotator A & B capacity	30 tons	30 tons
Rotator C (v-roll support) capacity	30 tons	50 tons
Rotator D and E capacity	60 tons	100 tons
Workpiece diameter	Ø800-Ø4500 mm	Ø850-Ø5500 mm
Rotator A & B roller center-distance adjusting	Hydraulic cylinder	Hydraulic cylinder
Rotartor C height adjusting	Hydraulic cylinder	Hydraulic cylinder
Rotator D roller center-distance adjusting	Motorized lead-screw	Motorized lead-screw
Rotator E roller center-distance adjusting	Bolts manual	Bolts manual
Rolling speed	100-1000mm/min (VFD)	100-1000 mm/min (VFD)
Rolling motor power	2 X 2.2 kw	2 X 3 kw
Roller material	Polyurethane (PU)	Polyurethane (PU)
Hydraulic control mode	5 each separatly	5 each separatly
Rotator D horizontal moving speed	250-2500mm/min (VFD)	250-2500mm/min (VFD)
Rails inner gauge	2000mm	2000mm

Growing line working follow

lStep One:Lay dwon the two shells on Rotator A & Rotator B, Rotator D & Rotator E by crane.

lStep Two:

Join the two shells by moving Roator E on rails;

Fit-up and align seam by adjusting rollers center distance hydraulic, then spot welding;

Full circular welding

lStep Three:

Jack-up the front end of finished two shells by operating Rotator C (V-roller);

Move the finished two shells to backside by operating Rotator E;

lStep Four:

Lay down the third shell on Rotator A, B by crane;

Repeat the same work from Step one to Step three till all shells are finished.

Wuxi OLIVTE Machinery Equipment Co., Ltd., which professional in welding equipment,rotator, welding positioner, welding manipulator .

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