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Intervertebral Fusion Cages Torsion Fatigue Tester

Standard

  • YY/T 0959-2014 (China): Specifies torsional fatigue testing protocols for intervertebral fusion devices, including load ratios, frequency, and failure criteria.
  • ASTM F2077-17 (International): Defines methodologies for evaluating the fatigue strength of intervertebral body fusion devices under torsional loading.
  • ISO 12189-1: Additional compliance for mechanical testing of spinal implant components.

Product Advantages

  1. Bidirectional Torsion Control: Advanced electromagnetic actuator maintains R=-1 load ratio (fully reversed torsion) with ±0.1% accuracy.
  2. 5 Million Cycle Endurance: Proven capability to complete YY/T 0959’s 5×10⁶-cycle fatigue test without calibration drift.
  3. Dynamic Angle Control: 0.001° resolution ensures precise replication of physiological spinal motion.
  4. Real-Time Fracture Detection: AI-powered acoustic emission monitoring identifies micro-cracks at sub-millisecond intervals.
  5. Intuitive Workflow: 21.5” capacitive touchscreen with gesture control and pre-loaded SOPs for 8+ implant geometries.
  6. Modular Environmental Chambers: Quick-swap pods for simulated physiological (-20°C to +50°C) and corrosive environment testing.

Product Features

  • Electromagnetic Servo Motor: 50 Nm peak torque capacity with programmable load ratios (R=-1 to R=0.1).
  • Torsional Actuator: ±180° rotation range with 0.001° angular resolution.
  • Dynamic Load Control: 0.1–5 Hz frequency range with programmable waveforms (sine, square, random, custom).
  • Thermal-Mechanical Chamber: ±0.3°C temperature stability with integrated humidity control (10–95% RH).
  • High-Speed Imaging Ready: Syncs with external cameras for full-field strain mapping (DIC optional upgrade).
  • Safety First: Triple-redundant emergency stop, overload clutches, and laser-based specimen breakage detection.

Technical Parameters

ParameterSpecification
Max. Torsional Moment ±50 Nm (10 Nm resolution)
Angular Range ±180° (0.001° resolution)
Frequency Range 0.1–5 Hz (0.01 Hz increments)
Load Ratio (R) -1 to 0.1 (adjustable)
Temperature Control -20°C to +50°C (PT1000 sensors)
Humidity Control 10–95% RH (non-condensing)
Data Sampling Rate 100 kHz (synchronized across 16 channels)
Power Requirements 220V/110V ±10%, 50/60Hz, 2,000W
Dimensions (W×D×H) 1,500 × 1,000 × 2,000 mm
Weight 750 kg (including environmental chamber)
Noise Level <65 dB (A-weighted)

Accessories

  1. Spinal Implant Fixture Kit:
    • Self-centering collet system (8–20 mm implant diameter compatibility)
    • Laser-aligned loading anvils with diamond-like carbon (DLC) coating
  2. Thermal-Mechanical Chamber:
    • 15L capacity with rapid cooling/heating (15°C/min)
    • 316L stainless steel interior with HEPA filtration
  3. TorsionMaster Pro Software:
    • Automated S-N curve generation and fatigue limit calculation
    • 21 CFR Part 11-compliant audit trail with blockchain timestamping
    • Remote monitoring via dedicated iOS/Android app
  4. Operator Kit:
    • Calibrated torque wrench set (0.5–50 Nm)
    • Specimen alignment gauges (ASTM F2077 compliant)
  5. Calibration Bundle:
    • NIST-traceable torque calibration weights
    • Angular encoder verification tool
  6. Safety Kit:
    • Laser safety curtains
    • Acoustic enclosure with 30 dB noise reduction


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