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Safety Helmets Against Molten Metal Splashing Tester/ safety helmet liquid metal splash test equipment / Helmet molten metal splash tester

Standard

  • GB/T 2812-XXXX: Safety Helmets – Test Methods for Molten Metal Resistance (Draft Standard)
  • GB 2811-2019: Head Protection – General Technical Requirements
  • Equivalent Compliance: ISO 13982-2 (Protective Clothing – Resistance to Molten Metal Splash)
  • CE Certification(Conformité Européenne)

Product Advantages

  1. Extreme Temperature Validation
    • 1,800°C Max Capacity: Simulates industrial foundry environments per GB/T 2812.
    • 1400°C ±20°C Precision: Ensures repeatable testing for EN/ISO certifications.
  2. Precision Engineering
    • 225mm ±5mm Pour Height: Replicates real-world splatter patterns with 100mm adjustability.
    • 150g ±10g Iron Specimen: Meets 93% Fe-content requirements for metallurgical accuracy.
  3. Safety First
    • Dual Cooling Systems: Water-cooled control panel + forced-air test chamber.
    • Splash Guard: High-temperature ceramic shield protects operators during testing.
  4. User-Centric Design
    • 7” Touchscreen HMI: Preloaded GB/T 2812 test sequences with real-time thermal imaging.
    • Quick-Release Crucible: Swaps specimens in seconds for high-throughput labs.
  5. Industrial Durability
    • Refractory Lining: Test chamber withstands 1,800°C cyclic exposure.
    • 304 Stainless Steel Frame: Corrosion-resistant for harsh industrial environments.

Product Features

  • Motorized Lift System: 0–300mm adjustable crucible height with laser-guided positioning.
  • Modular Head Assembly: Fits adult, child, and custom helmet sizes (50–65 cm circumference).
  • Dynamic Temperature Control: PID-regulated furnace with ±10°C stability.
  • Self-Calibrating System: Auto-tare and thermal uniformity checks before each test.
  • Rust-Resistant Frame: 304 stainless steel construction with ceramic-coated panels.

Technical Parameters

ParameterSpecification
Pour Height 225mm ±5mm (adjustable 100mm range)
Max Temperature 1,800°C (furnace capacity)
Standard Temperature 1,400°C ±20°C
Molten Metal Specimen 150g ±10g iron (Fe ≥93%)
Cooling System Water-cooled control panel + forced-air chamber
Power Supply 380V AC, 3-phase, 25kW
Dimensions 1,250mm (W) × 750mm (D) × 1,350mm (H)
Weight 450 kg (net)

Accessories Included

  1. Testing Kit:
    • 2x Refractory Crucibles (graphite, 150g capacity).
    • 5x Calibration Grade Thermocouples (Type K, 0–1,800°C).
  2. Software Suite:
    • License key forThermalTest Pro(Windows/Linux).
    • 1-year free access to cloud-based thermal analysis tools.
  3. Safety Gear:
    • 2x Heat-Resistant Gloves (EN 407 rated, 500°C).
    • 1x Face Shield (ceramic coating, 1,800°C rated).
  4. Maintenance Kit:
    • Spare refractory bricks and heating elements.
    • Machine cleaning solution (non-corrosive).
  5. Documentation:
    • Multilingual quick-start guide (printed + digital).
    • Compliance certificates for GB/ISO standards.


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