Safety Helmets Against Molten Metal Splashing Tester/ safety helmet liquid metal splash test equipment / Helmet molten metal splash tester
Standard
- GB/T 2812-XXXX: Safety Helmets – Test Methods for Molten Metal Resistance (Draft Standard)
- GB 2811-2019: Head Protection – General Technical Requirements
- Equivalent Compliance: ISO 13982-2 (Protective Clothing – Resistance to Molten Metal Splash)
- CE Certification(Conformité Européenne)
Product Advantages
- Extreme Temperature Validation
- 1,800°C Max Capacity: Simulates industrial foundry environments per GB/T 2812.
- 1400°C ±20°C Precision: Ensures repeatable testing for EN/ISO certifications.
- Precision Engineering
- 225mm ±5mm Pour Height: Replicates real-world splatter patterns with 100mm adjustability.
- 150g ±10g Iron Specimen: Meets 93% Fe-content requirements for metallurgical accuracy.
- Safety First
- Dual Cooling Systems: Water-cooled control panel + forced-air test chamber.
- Splash Guard: High-temperature ceramic shield protects operators during testing.
- User-Centric Design
- 7” Touchscreen HMI: Preloaded GB/T 2812 test sequences with real-time thermal imaging.
- Quick-Release Crucible: Swaps specimens in seconds for high-throughput labs.
- Industrial Durability
- Refractory Lining: Test chamber withstands 1,800°C cyclic exposure.
- 304 Stainless Steel Frame: Corrosion-resistant for harsh industrial environments.
Product Features
- Motorized Lift System: 0–300mm adjustable crucible height with laser-guided positioning.
- Modular Head Assembly: Fits adult, child, and custom helmet sizes (50–65 cm circumference).
- Dynamic Temperature Control: PID-regulated furnace with ±10°C stability.
- Self-Calibrating System: Auto-tare and thermal uniformity checks before each test.
- Rust-Resistant Frame: 304 stainless steel construction with ceramic-coated panels.
Technical Parameters
| Parameter | Specification |
|---|---|
| Pour Height | 225mm ±5mm (adjustable 100mm range) |
| Max Temperature | 1,800°C (furnace capacity) |
| Standard Temperature | 1,400°C ±20°C |
| Molten Metal Specimen | 150g ±10g iron (Fe ≥93%) |
| Cooling System | Water-cooled control panel + forced-air chamber |
| Power Supply | 380V AC, 3-phase, 25kW |
| Dimensions | 1,250mm (W) × 750mm (D) × 1,350mm (H) |
| Weight | 450 kg (net) |
Accessories Included
- Testing Kit:
- 2x Refractory Crucibles (graphite, 150g capacity).
- 5x Calibration Grade Thermocouples (Type K, 0–1,800°C).
- Software Suite:
- License key forThermalTest Pro(Windows/Linux).
- 1-year free access to cloud-based thermal analysis tools.
- Safety Gear:
- 2x Heat-Resistant Gloves (EN 407 rated, 500°C).
- 1x Face Shield (ceramic coating, 1,800°C rated).
- Maintenance Kit:
- Spare refractory bricks and heating elements.
- Machine cleaning solution (non-corrosive).
- Documentation:
- Multilingual quick-start guide (printed + digital).
- Compliance certificates for GB/ISO standards.
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