Mechanical load testing machine for photovoltaic modules

Standard

IEC 61215: Terrestrial Photovoltaic (PV) Modules – Design Qualification and Type Approval

IEC 61646: Thin-Film Terrestrial Photovoltaic (PV) Modules – Design Qualification and Type Approval

IEC 62782: Dynamic Mechanical Load Testing for Photovoltaic Modules

UL 1703: Flat-Plate Photovoltaic Modules and Panels

CE Certification(Conformité Européenne)

Product Advantages

Multi-Standard Compliance

5.400 Pa Forward / 2.400 Pa Reverse Loading: Replicates snow/wind loads per IEC 62782.

1.000 Pa Dynamic Testing: 1.000-cycle fatigue simulation for hail/debris impact.

Ultra-Precise Control

0.1N Force Feedback: Low-friction cylinder ensures ±5% pressure accuracy.

7+3s Cycle Timing: Mimics real-world pulsating wind loads.

Automated Testing

Programmable Cycle Count: 1–99.999 cycles with auto-stop at failure.

AI-Powered Failure Detection: Real-time EL imaging correlation for crack analysis.

Safety First

Emergency Shutoff: Dual redundant safety circuits with load cell override.

Overload Protection: 6.000 Pa max pressure cutoff.

Modular Design

Quick-Change Fixtures: Adapts to framed, frameless, and flexible PV modules.

Expandable Test Area: Up to 3.0m × 2.0m for large-format modules.

Product Features

Dual-Mode Operation: Static/dynamic load testing with auto-switching.

10” Touchscreen HMI: Preloaded IEC/UL test sequences with customizable pressure profiles.

Remote Monitoring: Wi-Fi/Ethernet connectivity with SMS/ alerts for failures.

Self-Calibrating System: Auto-tare and linearity checks before each test.

Rust-Resistant Frame:304 stainless steel construction with epoxy coating.

Technical Parameters

Parameter	Specification
Test Area	2.8m (L) × 1.8m (D) × 1.95m (H)
Forward Load	5.400 Pa (adjustable)
Reverse Load	2.400 Pa (adjustable)
Dynamic Load	1.000 Pa, 1.000 cycles (7s+3s timing)
Pressure Accuracy	±5% of setpoint
Force Sensor	0.1N resolution, 10 kN capacity
Power Supply	230V AC, 50/60Hz (single-phase)
Air Supply	6–8 bar (clean/dry air required)
Weight	1.200 kg (net) / 1.500 kg (gross)

Accessories Included

Testing Kit:

4x PV module clamping fixtures (adjustable for 16–40 mm frames).

10x load distribution pads (anti-skid rubber).

Software Suite:

License key forLoadTest Pro(Windows/Linux).

1-year free access to cloud-based fatigue analysis tools.

Calibration & Safety:

NIST-traceable pressure gauge.

Safety harness kit for large modules.

Maintenance Kit:

Spare O-rings and cylinder seals.

Machine cleaning solution (non-corrosive).

Documentation:

Multilingual quick-start guide (printed + digital).

Compliance certificates for IEC/UL/ISO standards.

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