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Carbon Black Content Tester

Standards

  • GB/T 2951.41-2008: Test methods for cable and optical fiber insulating/sheathing materials.
  • GB/T 3515-2005: Pyrolysis method for carbon black content in rubber.
  • GB/T 13021-1991: Thermogravimetric analysis (TGA) for carbon black in polyethylene pipes/fittings.
  • ISO 6964: International standard for carbon black determination in polymers.
  • IEC 60811-4-1: Electrotechnical Commission standard for electrical cable testing.
  • JTG E50 T1165: Transportation industry specification for geosynthetics.

Product Advantages

  1. Dual-Method Precision: Combinespyrolysis(high-temperature cracking) andthermogravimetric analysis (TGA)for accurate carbon black quantification in polymers.
  2. Universal Compliance: Adheres to ISO, GB, IEC, and industry-specific standards, enabling global market access.
  3. User-Centric Design: Intuitive touchscreen interface with preset protocols for cables, rubber, and plastics.
  4. Rapid Testing: High-efficiency heating elements reduce test cycles by 30% compared to traditional methods.
  5. Safety First: CE-certified design with over-temperature protection, gas leak detection, and automatic shutoff.

Product Features

  • Hybrid Testing System: Integrates a high-temperature(500–1000°C) and precision TGA balance (0.0001g readability).
  • Wide Material Compatibility: Suitable for cables, rubber compounds, polyethylene pipes, geosynthetics, and masterbatches.
  • Automated Workflow: Programmable heating ramps, gas purge cycles, and data logging for unattended operation.
  • Advanced Data Analytics: Real-time TGA curves, carbon black percentage calculation, and exportable reports (PDF/Excel).
  • Modular Design: Quick-release furnace and interchangeable crucibles for easy maintenance.

Technical Parameters

ParameterSpecification
Temperature Range Pyrolysis: 500°C–1000°C
Temperature Accuracy ±1°C
Heating Rate 1–50°C/min (adjustable)
Test Time 10–60 min (auto-adjustable)
Sample Capacity 5–10g (crucible size: Φ40mm x 20mm)
Display Resolution 0.01% (carbon black content)
Gas Supply Nitrogen/oxygen (99.99% purity required)
Power Supply AC 220V ±10%, 50/60Hz, 2000W
Dimensions (WxDxH) 550mm x 450mm x 600mm
Weight 75kg

Accessories

  • Main Unit: Dual-chamber tester with touchscreen controller.
  • Crucible Set: 10x high-purity alumina crucibles (reusable).
  • Calibration Kit: Standard carbon black reference samples.
  • Software: PC-compatible data analysis suite (USB included).
  • Safety Kit: Gas leak detector, heat-resistant gloves, and eyewear.
  • Documentation: Multilingual user manual, warranty card, and compliance certificates.

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