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Mattress rollator machine for foam and spring mattresses

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Standards

The Mattress Rollator complies with or references the following standards:

ASTM F1566 Section 6 – Mattress Hardness Rating

ASTM F1566 Section 7 – Mattress Durability Testing

GB/T 26706 – General Technical Requirements for Mattresses (related clauses reference)

Parameters

ParameterUnitSpecification
Test Station Single station
Roller Type Hexagonal roller
Roller Mass lb (kg) 240 lb (approx. 109 kg)
Test Cycles 100.000 cycles (200.000 reciprocating strokes)
Simulated Service Life Approx. 10 years
Test Speed cycles/min Adjustable, up to 20
Stroke Length Programmable
Applicable Mattress Size Single to king size
Control System PLC with touchscreen interface
Power Failure Protection Roller auto-lift with cycle memory
Equipment Dimensions in 101 × 113 × 82
Equipment Weight lb Approx. 3.000
Shipping Weight lb Approx. 3.300
Power Supply 480 V, three-phase (240 V optional)

Features

240 lb hexagonal hardwood roller mounted on precision ball bearings

Roller assembly laterally balanced for uniform load distribution

Vertical and lateral free-floating roller design, independent of cylinder hysteresis

Adjustable roller lateral position to accommodate different mattress widths

Programmable stroke with consistent starting position

Variable-speed motor control for flexible test cycle adjustment

PLC-controlled cycle counting with automatic stop at test completion

Automatic roller retraction and data retention during power outages

Lower limit protection to stop operation in case of excessive specimen wear

Tool-free mattress platform adjustment using lever-operated mechanisms

Sealed polyurethane wheels and stainless steel tracks for low maintenance

Independent floor-mounted control panel with emergency stop function

Accessories

Hexagonal roller assembly (240 lb)

Adjustable mattress support and positioning platform

PLC control system with touchscreen interface

Battery-powered roller lifting system

Emergency stop and safety interlock interfaces

Optional safety enclosure or light curtain

Test Procedures

Measure and record mattress height and hardness prior to testing

Adjust support platform according to mattress size

Place and position the mattress on the test platform

Set test cycles, speed, and stroke parameters via touchscreen

Start the durability test and allow the roller to operate automatically

Monitor test progress via cycle counter and status indicators

Upon completion, the roller automatically lifts from the mattress

Remove the mattress and proceed with post-test evaluation


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