High Precision Rubber Test Dummy for Safety Harness Evaluation
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Standards
GB6095-2021 Fall Protection Safety Harness
GB/T6096-2020 Fall Protection Safety Harness System Performance Test Methods
GB6095-2009 Safety Harness
GB/T6096-2009 Safety Harness Test Methods
Product Specifications
| Item | Technical Parameters |
|---|---|
| Dummy Weight | 100 ± 2 kg, 136 ± 2 kg |
| Surface Hardness | >90 HD |
| Rubber Thickness | ≥40 mm |
| Number of Attachment Points | 4 (1 each for left and right hands, 1 head, 1 crotch) |
| Attachment Material | 304 Stainless Steel M16 Lifting Rings |
| Key Dimensions | Shoulder width: 483 mm, Hip width: 400 mm, Leg circumference: 150 mm, Neck circumference: 150 mm, Leg spacing: 50 mm |
| Exterior Material | Molded as a single internal structure, integrated outer rubber layer |
| Surface | Smooth transitions to avoid metal contact interfering with tests |
Product Features
Integrated one-piece mold design with smooth surface, simulating human body shape
Adjustable hardness at different body parts to simulate varying load-bearing properties
Full-body rubber construction avoids metal interference with harness testing
Equipped with four high-strength M16 stainless steel lifting rings for various experimental connections
Dimensions comply with GB/T6096-2020 standard
Suitable for dynamic load, static load, and fall slip experiments
Accessories and Consumables
| Accessory/Consumable | Description |
|---|---|
| Lifting Rings | 4 × M16 304 stainless steel rings (1 each for left and right hands, 1 head, 1 crotch) |
| Flat Lifting Straps | For connecting the harness to the dummy |
| U-Shaped Shackles | For harness fixation, adaptable to different test scenarios |
| Sensor Connectors | For data acquisition in dynamic load testing |
| Rubber Protective Covers | Prevent metal contact from affecting test results |
Testing Principle
The safety harness test dummy simulates human weight, size, and joint attachment points to perform stress tests on harness systems under dynamic and static conditions. During the experiment, the dummy is hung on the test frame and subjected to predetermined loads or fall forces. This tests the harness’s load capacity, slip behavior, and overall structural reliability. Sensors monitor force in real time, and when preset values are reached or damage occurs, the experiment is recorded and can automatically stop to ensure safety.
Operating Instructions
Lifting Points
Head lifting ring
Front chest lifting ring 1
Front chest lifting ring 2
Mid-leg lifting ring
Back lifting ring
Hip lifting ring
Leg bottom lifting ring
Full Harness Dynamic Load Connection
According to standard requirements, wear the fall suspension harness on the rubber dummy.
Connect the test frame upper hook to the dummy’s lifting ring No. 1; after raising to a certain height, connect the sensor hook to the dummy’s harness buckle. Pass the flat lifting strap through ring No. 1.
Complete the experiment according to the steps in the harness dynamic load and static load product manual.
Harness Overall Static Load Connection
For guardrail harness testing, fix lifting rings No. 5 and No. 6 to the corresponding hooks on the test frame base using U-shaped shackles.
For area-restricted harness testing, fix lifting rings No. 2. No. 3. and No. 7 to corresponding hooks on the test frame base via U-shaped shackles.
For fall suspension harness testing, fix lifting ring No. 4 to the middle hook on the test frame base using U-shaped shackles and steel wire rope.
Refer to the product manual for specific steps in dynamic and static load testing.
Safety Precautions
The dummy’s surface is made of rubber; after testing, it is recommended to store the dummy indoors.
During testing, once the dummy is off the ground or static test shows force readings, personnel must stay at least 3 meters away from the frame to prevent injury from falling objects. Entry into the test frame area should only occur one minute after test completion.
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