Custom Micro Machining Service
Micro machiningis a type of manufacturing technique used to produce small and precise parts, components, and structures. This manufacturing process involves using advanced technology to cut and shape materials at a microscopic level. Micro machining typically uses sophisticated CNC (Computer Numerical Control) machines and specialized cutting tools to create intricate and complex features. The process is commonly used in applications such as the CNC machining medical, aerospace, and electronics industries, where precision is paramount. The custom micro machining process demands a high level of technical expertise and equipment and can be used on a variety of materials including metallic alloys, ceramics, and plastics.
Different Custom Micro Machining Services
Micro Precision Machining
Micro precision machiningis a specialized process that is used to manufacture small and intricate parts with high levels of precision. This manufacturing process involves cutting, shaping, and drilling materials at a microscopic level, using advanced CNC (Computer Numerical Control) machines and specialized cutting tools. The process is commonly used in industries that require precision, such as aerospace, medical, and electronics.
Small Part Machining
Small part machining is a type of manufacturing process that involves creating intricate and detailed parts, typically with dimensions of a few millimeters. This process uses advanced CNC (Computer Numerical Control) machines and specialized cutting tools to create small, precise shapes and features. Small part machining is commonly used in industries that require precision components, such as medical devices and electronics. The process demands a high level of technical expertise and equipment, and can be used on a variety of materials, including metals and plastics.
Micro Precision ComponentsSpecifications
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Materials |
Metal |
Plastics |
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Aluminum |
6061/ 6063 / 6082 / 7075/2011/2014/2024 etc |
PVC |
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Stainless Steel |
303/304/314/316/410/420 etc |
Acetal |
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Titanium |
Grade1/Grade2/Grade 3/Ti-6Al-4V etc |
PEEK |
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Brass |
C260/C280/C360/C464/C68700 etc |
POM |
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Alloy |
Zinc alloy/Copper alloy/Inconel etc |
ABS |
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Steel |
Carbon steel/Tool steel/4140/4340/20#/45# etc |
TPFE |
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Equipment |
5-axis CNC lathe, turning and milling center, EDM machine, |
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Swiss machine, test equipment (CMM, 2.5D projector), and more |
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Surface Treatment |
Anodizing, Polishing, Passivation, Electroplating, Laser Marking or Engraving, Coating and Plating, Heat treatment, Deburring, and more |
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Application |
Medical and Dental Industry |
Forceps, scissors, dental implants, orthopedic implants, connectors, medical device components, and microneedles. |
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Electronics and Semiconductor Industry |
Connectors, contact pins, terminals, switches, actuators, springs, and contacts. |
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Automotive Industry |
Connectors, sensors, valves, fuel injectors, micro gears, micro fasteners, electrical components. |
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Consumer Electronics Industry |
Connectors, switches, sensors, springs, buttons, electrical components, camera components |
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Optics and Photonics Industry |
Lenses, microlens arrays, mirrors, filters, prisms, fiber connectors, and optomechanical components. |
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Microtechnology and Precision Engineering |
Micro gears, bearings, shafts, nozzles, tooling components, micro molds. |
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Capabilities |
1 to 1, 000, 000 pieces of production |
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Process Type |
Micro drilling, micro milling, micro turning, EDM, 5 axis machining, grinding |
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Dimension |
1 μm to 100 μm (As per customer's requirement) |
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Color |
As customer's requirement |
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Tolerance |
± 0.001 mm to ± 0.1 mm |
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Applied Software |
AUTO CAD, SOLID WORKS, IGS, UG, CAD, CAM, CAE.STEP |
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Certification |
ISO 9001:2015, ISO 13485, IATF 16949, SGS |
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Custom Micro Machining Advantages
Precision
Falcon Micro Machining Service sets a benchmark for precision machining, utilizing state-of-the-art equipment and expert craftsmanship to achieve intricate tolerances and exacting specifications, guaranteeing the highest level of accuracy and quality in every machined part.
Efficiency
By leveraging advanced micro machining methodologies and automated systems, Falcon Micro Machining Service streamlines production workflows, reducing cycle times and increasing productivity. This optimized efficiency allows for faster project completion and shorter lead times, enabling clients to meet tight deadlines and improve overall operational efficiency.
Customization
Recognizing the diverse needs of clients, Falcon Micro Machining Service offers extensive customization CNC precision machining options. Our team of experienced engineers collaborates closely with customers, providing personalized solutions tailored to unique requirements. This flexibility ensures the production of custom-machined micro precision components that perfectly align with specific applications, industries, or design specifications.
Custom Micro Machining Service Applications
Micro machining for high-precision medical equipment
Medical Devices
Micro machining is used to create complex and high-precision medical equipment such as stents, implants, and surgical tools.
Custom micro machining for electronic components
Electronics
Micro machining is used to produce complex printed circuit boards, microchips, sensors, and other electronic components.
Micro precision components in automotive industry
Automotive
Micro machining is used to manufacture precision parts for automotive engines and transmission systems.
Micro machining service for optical components
Optics
Micro machining is used to create precision optical components, such as lenses, prisms, and mirrors.
Micro machining in research and development
Research and Development
Micro machining plays a crucial role in the development of new machining materials, structures, and devices for scientific research and advancements.
Difference Between Custom Micro Machining And Other Types Of Machining
Micro machining and other types of machining are similar in that they involve cutting, shaping, and drilling materials to create parts or components. However, micro machining involves creating parts and components on a much smaller and more precise scale than traditional machining processes. Custom micro machining uses advanced CNC (Computer Numerical Control) machines and specialized cutting tools to operate at a microscopic level, and it is typically used to produce parts with dimensions of millimeters and micrometers. Other types of machining such as precision Swiss machining typically produce larger parts or components using standard machine tools. Custom micro machining requires a high level of technical expertise, specialized equipment, and precision calibration to produce highly accurate parts.
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