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Powder coating primer containing zinc MT-PZ ALZ90F

WA:+86 132 6275 2056

WEB: std-coatings.com

Product Overview

MT-PZ ALZ90F is azinc-rich epoxy powder primerdesigned to provide enhanced corrosion protection for mild steel. The primer combinescathodic protection and barrier effects, delivering superior performance in industrial and infrastructure applications. Optimized for steel substrates prepared via grit or shot blasting, MT-PZ ensures robust adhesion, uniform coverage, and long-term durability.

This primer is suitable formulti-layer protective coating systems, approved underQualisteelcoatstandards (Base Material: Steel PE-0097. 2-coat system up to C4-H) and is ideal for high-demand corrosion environments, including machinery, structural steel, and architectural components.

Key Features

Dual Protection Mechanism– Provides cathodic protection via zinc conductivity, combined with a dense epoxy barrier layer

Scratch Resistance– Specific anti-corrosive functionality maintains protection even in case of minor surface damage

Excellent Adhesion– Optimized for grit-blasted mild steel and pre-treated galvanized surfaces

Durable Performance– Resistant to corrosion, chemicals, and mechanical wear

Flexible Integration– Compatible with most epoxy, polyester, and PU topcoats

Powder Properties

PropertySpecification
Chemical Type Thermosetting epoxy
Appearance Smooth powder
Gloss Level (60°) 45–65 units
Color Grey (RAL7012 approximate)
Recommended Film Thickness 70–120 μm
Density 2.1 g/cm³
Application Method Electrostatic spraying (corona)
Storage Conditions Dry, cool ≤ 30°C
Shelf Life 12 months below 25°C

Recommended Substrate Pretreatment

SubstrateMechanical PretreatmentChemical Pretreatment
Mild Steel Grit Blasting Sa 2.5 (ISO 8501-1), Roughness Rz 35–60 µm / Ra 6–12 µm Not applicable
Cast Steel Not recommended Not applicable
Electro Zinc Steel Not recommended Not applicable
Hot Dip Galvanized Steel Not recommended Degreasing & phosphating/chromating followed by passivation
Zinc Sprayed (Gas Flame / Electro Deposition) Not recommended Follow standard passivation

Note: Proper pretreatment is critical to ensure adhesion, corrosion resistance, and long-term performance.

Application Guidelines

Application Method:Suitable forcorona electrostatic spraying. Tribo application isnot recommended.

Spray Parameters:

Fluidizing air pressure: 1.5 kg/cm² initially, then 1 kg/cm²

Transport air pressure: 0.5–0.8 kg/cm²

Recommended voltage: 65–70 kV

Curing:

Primer must be cured (or at least gelled) before topcoat application

Object temperature: 110–180°C

Cure in a convection oven, optionally with infra-red heating

Film Thickness:70–120 μm recommended for optimal protection

Recycling:Minimum 70% new powder recommended; gun nozzles must be cleaned every 30 minutes

System Integration & Topcoat Compatibility

MT-PZ is designed as abase primerin duplex or multi-layer coating systems. Compatible topcoats include:

Epoxy powders

Polyester or super-durable polyester powders for outdoor and architectural applications

Polyurethane liquid topcoats for enhanced chemical or mechanical resistance

This system is suitable forISO 12944 corrosion protection up to C4-H, depending on substrate preparation, total film build, and environmental exposure.


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