Resin production process line

1. Production line characteristic
1) JCT Machinery Co., Ltd. is a design, manufacture, installation, debugging in one professional chemical machinery and equipment manufacturer, with experience in design and manufacture more than 20 years. Due to the characteristic of advanced design, well made, its products sold all over the world.
2) The urea-formaldehyde (UF) resin production line that made by JCT company, is designed after discussion and research with much experienced urea-formaldehyde (UF) resin technical engineers. Its high efficiency in production, lower to cost, can meet semi-automatic and full-automatic control according to different customer’s needs.

2. Process flow chart

3. Production line equipment configuration:

Base material tank, measuring tank, reactor, condenser, gathering tank, finished products tank, filter, filling machine, steam boiler, water cooling system, vacuum system, material pump, etc.

4. Production process:

Production Steps: Preparation of raw materials→mixing and dissolve→addition reaction→condensation polymerization→vacuum and dehydration→cooling and discharging.

1)The preparation of all kinds of raw materials should be according to UF resin technical formula;

2)Firstly add formaldehyde and other solvents into reactor to adjust PH value;

3)Add Urea and stir until it dissolve completely;

4)Heat up to required temperatureof the kettle, then reflux for condensation.

5)Add acid to adjust PH value, and make condensation polymerization;

6)After the condensation polymerization is finished, adjust PH value to neutral, and then start vacuum system for dehydration.

7)Add the remaining urea, stirringand mixing;

8)Take some samplesfor testing, if meets product requirements, cool down the temperature, delivery to finished product tank, and then discharge out materials for packaging.

5. Production line specifications:

1)500LUrea-formaldehyde (UF) resin production line;

2) 2000LUrea-formaldehyde (UF) resin production line;

3)3000LUrea-formaldehyde (UF) resin production line;

4)5000LUrea-formaldehyde (UF) resin production line;

5)6000LUrea-formaldehyde (UF) resin production line;

6)8000LUrea-formaldehyde (UF) resin production line;

7) 10000LUrea-formaldehyde (UF) resin production line;

8)12000LUrea-formaldehyde (UF) resin production line;

9)15000LUrea-formaldehyde (UF) resin production line;

10) 20000LUrea-formaldehyde (UF) resin production line;

11) 25000LUrea-formaldehyde (UF) resin production line;

12) 30000LUrea-formaldehyde (UF) resin production line;

13) 35000LUrea-formaldehyde (UF) resin production line;

14) 40000LUrea-formaldehyde (UF) resin production line;

15) 50000LUrea-formaldehyde (UF) resin production line;

6. Note:

1) We can design it according to actual situation and actual output of customer.

2) If the customer needs, we can provide the design, planning, equipment production, installation, debugging, production technical guidance, production personnel training and other services according to the actual needs of customers.

3) If you need more information about detailed equipment allocation and production process, please feel free to contact us:

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