CX-63/160ZF Electrofusion Wire Laying Machine
CX-63/160ZF Electrofusion Wire Laying Machine
New CNC electro fusion wire laying machine Polyethylene (PE) Electrofusion Fittings
Size for :63----160 Pipe couplings/45-90 elbow / Reducer/ Tee
Working way : vertical and herizontal
Electro fusion fittings made of :hdpe pipe /injection mould fittings.
Applications :E/F Coupling, Tee, Eelctrofusion 90degree Elbow, 45degree Elbow, Flange, E/F Reducer, Electrofusion Pad,Saddle etc.
Non-standard wire laying machines can be customized.: new fixture/clamps necessary.
ELECTRO-FUSION FITTING PRODUCTION EQUIPMENT
ONE---- Electrofusionfittings
Electrofusionfittings:
Electrofusionfittingsareusedaspipeconnecting,tubeinnerwallsurfaceembeddedheatingwithcopperwire,copperwireatbothendsoftheconnectiondedicatedelectricweldingmachinewithterminals.
ElectrofusionWelding
Applyingacontrollableendsembeddedinthecoppertubefeverupperpowersupplyvoltageterminal,sothatitisembeddedinthetubularmemberundertheactionofthecoppercurrenttogenerateheat,thesurfaceoftheplasticpipeandtheinnersurfaceofthepipememberisinsertedintothetubeandmeltthroughtheplasticmeltexpansionforceofthesurfaceandtheinnersurfaceofthepipefittingstangledmoltenplastic,playaroleintheconnectionaftermeltcooling.
ElectrofusionWireLayingMachine-Process
InjectionMoldedfittingsorPEPipeasmaterialforElectrofusionfittings,Bymechanicalboringcuttingtoachieverequiredinnersize,Embeddedcopperwiresintothefittings,shapetheinnersurface.Allprocessesarefinishedafteronetimesetup.
Theprincipleofwirelaying.
Pipefittingsrotatewithspecialwiringtool.
ThewiringcuttermoveinaccordancewithCNCProgramming,formacontinuousfixedorvariablepitch;Wiringtoolcuttheinnersurface,scratchedplasticwillcurveoutside,embeddedcopperwireatthesametime.Closethescratchedplasticwithwheels.
Features
1Highprecisionofpipeinnersize(Ovalitylessthan0.1mm).
2Easyoperation,ControlledbyCNCParameters.
3Copperwireburiedbythewayofcoldprocess.wiresarenotencounterrelaxationforceorfallen.
4Lowindividualdifferencesofresistance.Facilitateunifiedweldingprocess.
Applicationsforwirelayingmachine
Pipecouplings:E/FCoupling,Tee,E/F90°Elbow,45°Elbow,Flange,E/FReducer,
Electrofusion saddle wire laying.
Productionefficiency
|
Spec(mm) |
32-110 |
140-250 |
315-630 |
710-1000 |
|
Time(min) |
3-5 |
6-8 |
10-15 |
18-25 |
|
Tolerance(mm) |
0.05-0.1 |
0.05-0.2 |
0.1-0.2 |
0.1-0.2 |
|
Pitch(mm) |
Any(CNCProgrammingControl) |
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HorizontalWireLayingModelandSizeRange
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Size Model |
Pipecouplings (mm) |
|
|
|
|
CX-32/160ZF |
32--160 |
|
|
|
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CX-160/400ZF |
160--400 |
|
|
|
|
CX-400/800ZF |
400--800 |
|
|
|
|
CX-630/1000ZF |
630--1000 |
|
|
|
|
Othersizesarenegotiable |
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PE Electro Fusion Fittings Equipment
TWO----Electrofusionfittingequipment
DeviceConfiguration
1,ControlsystemadoptDELTACNC,ourcompanyunitedDELTAsince2009,Develop4AxisCNCSystemaccordingtoourpipefittingwirelayingprocessdesign,Ourcompanyownproprietaryintellectualpropertyrights.
2,Wirelayingmachine:HorizontalformatmachinesandVerticalformatmachines.
3,Adopthydraulicorpneumaticautomaticwayoffastening.4AxisCNCControlSystemassureproductionphaseandrepeatedlyoperations.
4,Adoptwirelesshandwheelcontrol,enjoyconvenientoperations
Laying of wire in a spiral pattern to an electrofusion pad, which is then inserted in to the mould of an electrofusion saddle type fitting. Wire laying starts at the first terminal position and lays wire at double the required pitch. The tool then rotates 180 degrees and then lays wire in the opposite direction to the second terminal.
EquipmentOperatingProcedures
1Pipesfittingsputintomachinemainclampmanually.
2CuttinginnersurfaceofpipefittingsasperCNCProgramming.Achieverequiredsize
3EmbeddingwiresintopipeinnersurfaceasperCNCProgramming,meetdesigndemands`pitch.(wirelaying)
4ShapinginnerembeddedwirewallasperprogrammedCNC,inordertoreachtargetedtechdemands
LayingWireSteps
1Heavyboring.
Boringandchamferingundertheconditionofmainaxisstarted,hole&angleaspertechdemands,Editprogramprocessingautomatically.(canbechangedasperdemands)
2Layingwire
Theprocessofembeddingwirescalledlayingwire
3Shaping.
Setfinalboringprogramcomplywithhighdemandsontolerance.(Exam.0.5mmdistancefromsurface,setfinalboringprogram)inordertoassureroundnesstolerance,innerholetolerance,andassemblingsmoothly.
Duringthewirelaying,theflippedplasticcannotbalancewithinnersurface,overmuchleadtoinconvenientassembling,suggestsetfinalboringprogram.(asperpracticalsituation)
BindingPost /Wiring Terminal
1CuttingwireandpassthroughcentreholeofBindingpost
2Putbindingpostintostampingtool;
3Pressbindingpostintopipefittings,remaintheendofresistanceatmiddletaperholeofbindingpost(orpassthroughwholebindingpost),makeuseofthetaperdifferenttomesh.
Connection----
1) New way of connecion : welding by IGBT Intevert welder+ Argon gas
2) Chart for electrofusion fittings binding post connection : buckle on widely used.
CX-32/160ZF Electrofusion Wire laying machine
Vertical electrofusion wire laying machine for pe couplers/ electrofusion fittings
Large Coupler Double Wire Laying
Electrofusion wire laying machine for CX--400/630ZF Hdpe pipe couplers.
Electrofusion wire laying machines ready for delivery and shipment
Bed horizontal wire laying machine - CX-400/800ZF Electrofusion wire laying machine
Customers testing and checking electro fusion wire laying machines before delivery
electrofusion fittings wire laying CNC machines
Electrofusion pad wire laying machine-PE Electro Fusion Fittings Equipment
Vertical Wire Laying Pad Wire Laying
individual clamping equipment locates within the fixture. moulded fitting blanks or pipe
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