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Powder coating primer containing zinc/powder coat coating

Product Description

MT-PZ is a powder coating primer containing zinc which is designed to give enhanced corrosion protection of mild steel. This duplex system combines cathodic protection and barrier effect. Dedicated to steel protection with a surface pre-treatment obtained by grit/shot blasting. MT-PZ is based on a specific epoxy zinc rich formulation that brings conductivity to enable the cathodic protection. MT- PZ includes a specific anticorrosive function which improves the protection in case of scratch. Qualisteelcoat approval: Base Material: Steel PE-0097 2 coat system – up to C4-H, mechanical pretreatment.

Powder Properties

Chemical type Thermosetting epoxy
Appearance Smooth
Gloss level(60°) 45-65units
Color Grey (about RAL7012)
Recommended Film Thickness (µm) 70 – 120 µm
Density (g/cm3) 2.1g/cm³
Application Electrostatic
Storage Under dry, cool (≤ 30°C) conditions
Shelf life 12monthsbelow25°C

Pretreatment

Surface preparation depends upon the metal, the type of surface, its conditions and the required performance. See our recommendation for pretreatment to be used with MT-PZ.

Substrate Mechanical pretreatment Chemical pretreatment
Mild steel Grit Blasting Sa 2.5 in accordance with ISO NF EN 8501-1. Roughness: Rz 35 60 µm / Ra 6-12 µm Banned
Cast steel
Electro Zinc steel Banned
Hot dip galvanized steel
Zinc sprayed (gas flame/electrical deposition)

Application

MT-PZ is suitable for corona electrostatic spraying. Tribo application is not recommended.

Application settings Fluidizing air pressure: 1.5kg/cm2 initially then 1kg/cm2

Transport air pressure: 0.5 to 0.8 kg/cm

Recommended voltage: 65 to 70kV

Curing limits Primer should be cured, or at least gelled, using the recommended curing schedules, before application of the topcoat. The object temperature must not be below 110°C or above 180°C.

The primer should be cured in a convection oven, optionally with infra-red heaters, with air temperature not exceeding 180°C.

Recommended film thickness 70-120 µm A good protection is linked with the recommended film thickness.
Recycling Trials, with suitable recycling equipment, must be carried out before commencing production. Attention should be paid to the ratio of new powder, a minimum of 70% must be used. Gun nozzles must be cleaned every 30 minutes.

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