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(DPS) Dual-Layer Epoxy Anti-Corrosion Powder Coating/powder coating for engineering service providers

Product Introduction:
This dual-layer epoxy powder coating system is carefully formulated using special epoxy resins and functional curing agents. The base layer, like other epoxy anti-corrosion powder coatings, offers excellent anti-corrosion properties. The outer layer, while maintaining anti-corrosion properties, enhances protective performance. Compared to a three-layer PE structure, it offers a lower comprehensive anti-corrosion cost.

Product Usage:
Suitable for complex anti-corrosion environments, especially pipelines crossing through mountainous, river, and hilly areas.

Product Features:

  1. Excellent adhesion between the base material and the epoxy layers.
  2. Strong resistance to permeation and corrosion with high curing completion rate.
  3. High hardness of the outer coating, dense coating, scratch-resistant, and good resistance to plant root penetration.
  4. Excellent high-temperature cathodic disbondment resistance and superior mechanical properties.

Powder Performance:

Powder Coating Performance Parameters

Test ItemTechnical SpecificationRemarks
Appearance Uniform color, no lumps Visual inspection
Particle Size Distribution Residuals ≤4.0 at 150um, ≤0.2 at 250um Q/CNPC 38-2002 Appendix C
Volatile Content (%) ≤0.6 Q/CNPC 38-2002 Appendix B
Gellation Time at 205±3°C (s) ≥12 Q/CNPC 38-2002 Appendix A
Curing Time at 230°C (min) ≤3 SY/T 0315-2005
Magnetic Substance Content (%) ≤0.002 GB/T 6570

Cured Powder Coating Performance Parameters

Test ItemTechnical SpecificationRemarks
Appearance Smooth, uniform color, no bubbles, no cracks, allows slight orange peel Visual inspection
Adhesion (Grade) 1-2 SY/T 0315-2005
Negative Electrode at 24h (mm) ≤6.5 SY/T 0315-2005
Negative Electrode at 28d (mm) ≤8 SY/T 0315-2005
Cross-sectional Crack Rate 1-4 SY/T 0315-2005
Coating Surface Porosity Rate 1-4 SY/T 0315-2005
Bending Resistance (3°) No cracks SY/T 0315-2005
Volume Resistivity ≤1*10¹³ GB/T 1410
Electric Strength (MV/m) ≥30 GB/T 1408.1
Impact Resistance (1.5J at -30°) No leakage points SY/T 0315-2005
Chemical Resistance Qualified SY/T 0315-2005
Wear Resistance (Abrasion Method) ≤3 SY/T 0315-2005
Salt Spray Test (1000h) Coating shows no change GB/T 1771-1991

Execution Standard:
Q/CNPC 38-2002 “Technical Specification for Double Layer Fusion Bonded Epoxy Powder Coating on Steel Pipes”

Curing Conditions:

PropertySpecificationRemarks
Temperature 200-230°C for 3-1.5 minutes Medium-frequency heating recommended

Application Parameters:

ParameterSpecificationNotes
Applicable Equipment Frictional charging spray, corona electrostatic spray
Film Thickness 250-500um Adjustable according to workpiece requirements

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