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(DPS) Dual-Layer Epoxy Anti-Corrosion Powder Coating

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whats/app:+86 132 6275 2056

WEB: std-coatings.com

Product Introduction:

This dual-layer epoxy powder coating system is carefully formulated using special epoxy resins and functional curing agents. The base layer, like other epoxy anti-corrosion powder coatings, offers excellent anti-corrosion properties. The outer layer, while maintaining anti-corrosion properties, enhances protective performance. Compared to a three-layer PE structure, it offers a lower comprehensive anti-corrosion cost.

Product Usage:

Suitable for complex anti-corrosion environments, especially pipelines crossing through mountainous, river, and hilly areas.

Product Features:

Excellent adhesion between the base material and the epoxy layers.

Strong resistance to permeation and corrosion with high curing completion rate.

High hardness of the outer coating, dense coating, scratch-resistant, and good resistance to plant root penetration.

Excellent high-temperature cathodic disbondment resistance and superior mechanical properties.

Powder Performance:

Powder Coating Performance Parameters

Test ItemTechnical SpecificationRemarks
Appearance Uniform color, no lumps Visual inspection
Particle Size Distribution Residuals ≤4.0 at 150um, ≤0.2 at 250um Q/CNPC 38-2002 Appendix C
Volatile Content (%) ≤0.6 Q/CNPC 38-2002 Appendix B
Gellation Time at 205±3°C (s) ≥12 Q/CNPC 38-2002 Appendix A
Curing Time at 230°C (min) ≤3 SY/T 0315-2005
Magnetic Substance Content (%) ≤0.002 GB/T 6570

Cured Powder Coating Performance Parameters

Test ItemTechnical SpecificationRemarks
Appearance Smooth, uniform color, no bubbles, no cracks, allows slight orange peel Visual inspection
Adhesion (Grade) 1-2 SY/T 0315-2005
Negative Electrode at 24h (mm) ≤6.5 SY/T 0315-2005
Negative Electrode at 28d (mm) ≤8 SY/T 0315-2005
Cross-sectional Crack Rate 1-4 SY/T 0315-2005
Coating Surface Porosity Rate 1-4 SY/T 0315-2005
Bending Resistance (3°) No cracks SY/T 0315-2005
Volume Resistivity ≤1*10¹³ GB/T 1410
Electric Strength (MV/m) ≥30 GB/T 1408.1
Impact Resistance (1.5J at -30°) No leakage points SY/T 0315-2005
Chemical Resistance Qualified SY/T 0315-2005
Wear Resistance (Abrasion Method) ≤3 SY/T 0315-2005
Salt Spray Test (1000h) Coating shows no change GB/T 1771-1991

Execution Standard:

Q/CNPC 38-2002 “Technical Specification for Double Layer Fusion Bonded Epoxy Powder Coating on Steel Pipes”

Curing Conditions:

PropertySpecificationRemarks
Temperature 200-230°C for 3-1.5 minutes Medium-frequency heating recommended

Application Parameters:

ParameterSpecificationNotes
Applicable Equipment Frictional charging spray, corona electrostatic spray
Film Thickness 250-500um Adjustable according to workpiece requirements

Storage Period:

The product can be stored for 6 months in dry conditions below 30°C.

The used coating must be re-sealed immediately to prevent moisture absorption affecting performance.

Packaging: 20kg paper boxes lined with plastic bags.


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