Flexible And Automatic CNC Gear Grinding Machine

The working principle of this machine is form grinding.The profile of the grinding wheel is modified via on an on-board wheel dressing system and software package designed with a graphical interface to simplify complex profiling requirements.Main Characteristics ·Compact machine design featuring a ribbed, one-piece cast iron bed. ·Column, carriage and workpiece table utilize a constant flow hydrostaticguideway system. ·Ergonomic design with complete machine access from the ground floorand through a well designed and completely lit enclosure. ·Flexible workholding area to accommodate all manner of customerworkpieces up to 1350,0mm in height (53.15"). ·The on-board automatic dressing cycle of the grinding wheel improves the uptime and efficiency of this machine tool.Using customized QC Software with a conversational format, profiles of the grinding wheel are easily modified. ·NUM (Swiss Made – USA Serviced) 1050H PC Based CNC control with eight (8) independent axes of control.·Integrated Schmitt Industries (SBS – USA) dynamic grinding wheelbalancing system for greater control of the grinding and dressing process.·The special Human Machine Interface (HMI) was developed by QCaccording to the working characteristics of North American gear processing.Based on a conversational programming protocol,programming is simplified by entering work piece parameters and relevant technical parameters as called out by the operator.Technical DataTip diameterMax1500mm59.06’’Root diameterMin200mm8.66’’Number of teethAnyProfile depthMax50mm1.97’’Module(Diametral Pitch)2-25mm12.7-1.02DPHelix Angle±35°Maximum face width(spur)Max600mm23.62’’Stroke Length@45 degreesMax710mm27.95’’Rotary table loadMax2000KG4400IbsRotary table diameter960mm37.80’’Rotary table layout-center hole diameter220mm8.668’’Rotary table speedMax1.5RPMHeight between Tailstock Center and TableMin./Max850/1350mm33.46’’/53.15’’Grinding WheelDiameterMin./Max300/400mm11.81’’/15.75’’Dressable DiameterMin180mm7.09’’WidthMax63mm2.48’’SpeedMax50m/sec9840SFPMDrive PowerMax20KW26.8hpMachine with Auxiliary UnitsTotal connected load75KVA75KVAAmp Draw100AmpsNet WeightApprox20,000KG44,092IbsSpace Requirement LXWXHApprox7955X6000X4000mm313.9’’x248.55’’x157.48’’Voltage460/480460/480
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Parameters ModelRL001RL002RL003RL004RL005Machining Workpiece Diameter range(mm)φ360~φ800φ200~φ1000φ200~φ1250φ500~φ1600φ500~φ2500Maximum Machining W... |
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