.

Alternative to Wet leakage current test system of photovoltaic module

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Web: standard-groups.com

Standards

The Wet Leakage Current Test System is designed to meet the requirements of the following standards:

(1) GB/T 9535 – Crystalline Silicon Terrestrial Photovoltaic (PV) Modules – Design Qualification and Type Approval

(2) GB/T 20047 – Photovoltaic (PV) Module Safety Qualification Requirements

(3) IEC 61215 – Terrestrial Photovoltaic (PV) Modules – Design Qualification and Type Approval

(4) IEC 61730 – Photovoltaic (PV) Module Safety Qualification (relevant clauses on insulation and electrical safety)

Parameters

ItemTechnical Specification
Test Tank Dimensions 2100 × 1000 × 250 mm (W × D × H)
Tank Material Acrylic (Organic Glass)
Tank Thickness 15 mm
Water Temperature Control Range 22 ± 3 ℃
Temperature Control Method Self-developed water constant-temperature system
Test Liquid Resistivity ≤ 3500 Ω·cm
Spray Method Multi-angle adjustable spray
Spray Nozzle Type UL laboratory dedicated spray nozzles
Spray Water Pressure / Flow Adjustable
Maximum Test Voltage 0–5000 V (adjustable)
Leakage Current Limit 5 mA
Voltage Ramp Rate 500 V/s
Insulation Resistance Range 1 MΩ – 9999 MΩ
Leakage Current Measurement Range 0.001 – 5.000 mA (DC)

Features

Fully compliant with wet leakage current test requirements specified in IEC 61215

Constant-temperature water tank ensures stable water temperature and high test repeatability

Controlled water resistivity guarantees consistency and comparability of test conditions

Multi-directional spray structure realistically simulates rain, condensation, and wet exposure

High-precision hipot tester provides accurate leakage current and insulation resistance measurements

High system integration, suitable for both type testing and batch inspection of PV modules

Robust structural design supports long-term and continuous laboratory operation

Accessories

(1) Dielectric Withstand Voltage Tester (0–5000 V output)

(2) Water Constant-Temperature System with independent control cabinet

(3) Acrylic Insulation Test Water Tank

(4) Adjustable Multi-angle Spray Frame

(5) UL Dedicated Spray Nozzles

(6) Conductivity Meter for monitoring water resistivity

(7) PV Module Sample Holder

(8) Test Water (configured according to resistivity requirements)

(9) Sensors and Probes (for periodic calibration or replacement)

Test Procedures

Prepare the test water according to standard requirements and adjust the resistivity.

Start the water temperature control system and stabilize the temperature at 22 ± 3 ℃.

Fix the photovoltaic module on the sample holder and complete electrical connections.

Activate the spray system to ensure uniform wetting of the module surface and frame.

Increase the test voltage at a controlled rate of 500 V/s until the specified value is reached.

Maintain the withstand voltage and measure leakage current and insulation resistance.

Record test results and determine compliance based on standard leakage current limits.


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