Cable extrusion tester
Applicable Standards
The tester adheres to international standards for cable mechanical testing, including:
ISO 6722-1(Road vehicles – Electrical cables – Test methods for compression resistance)
IEC Optical fibre cables – Mechanical tests – Compression)
UL 2556(Wire and Cable Test Methods for compression resistance)
SAE J2394(Automotive wire insulation integrity under pressure)
GB/T 2951(China's national standard for cable mechanical tests)
These standards ensure consistent evaluation of cable jacket durability, conductor stability, and resistance to crushing forces.
Working Principle
The tester operates bycontrolled compressive loading:
Sample Mounting: Cables or harnesses are placed between two parallel plates or a cylindrical indenter.
Force Application: A hydraulic or servo-electric motor applies a preset load (e.g., 10 kN) at a controlled speed (e.g., 50 mm/min).
Deformation Measurement: Sensors record cable elongation, jacket cracking, or conductor displacement.
Cycle Execution: The test runs until sample failure (e.g., insulation breach) or a predefined load limit.
Test Principle & Applications
Compression Resistance Testing (ISO 6722-1/IEC :
Cables are compressed to 50% of their diameter or subjected to 20.000 cycles of dynamic loading.
Pass/fail criteria: No conductor fracture or insulation degradation (e.g., <5% thickness loss).
Key Industries:
Automotive: Validating engine bay wiring and battery cables.
Aerospace: Testing in-flight entertainment and control system harnesses.
Telecom: Assessing fiber optic cable durability in underground networks.
The Cable Compression Testing Machine is indispensable for manufacturers developing robust cabling solutions, ensuring compliance with safety standards and minimizing field failures. Its precision and adaptability make it a cornerstone of materials testing in high-stakes industries.
Main Parameters
| Parameter | Specification |
|---|---|
| Test Force Range | 0–50 kN (adjustable for light to heavy-duty cables) |
| Compression Speed | 1–500 mm/min (programmable) |
| Sample Diameter | 1–50 mm (standard); up to 100 mm (customizable) |
| Force Accuracy | ±0.5% of full scale (load cell precision) |
| Stroke Length | 600 mm (adjustable for long cable samples) |
| Control System | PLC-based with 10-inch touchscreen (multilingual interface) |
| Power Supply | 220V/50Hz, 1500W |
| Dimensions | 800 × 600 × 1800 mm (L × W × H) |
Qinsun Instruments Co., LTD is a professional laboratory testing instrument manufacturer in China,Have been focusing on laboratory instrument R&D more than 30 years and have rich industry experience,Based on international testing standards,We are also the instrument supplier for BV SGS laboratory,We provide one-stop solutions for lab instruments,Free Training and Turn-Key Service,Products exported all over the world,Offer 36 month warranty and are a trustworthy partner.
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