Automotive wire cyclic bending testing machine
Standard
This testing machine aligns with global automotive industry standards for wire harness reliability, includingISO 6722(Road vehicles – Cables for conductor sets) andSAE J1128(Low-voltage battery cable specifications). By simulating repetitive bending stresses, it evaluates wire fatigue resistance under dynamic conditions, ensuring compliance with OEM specifications for in-vehicle wiring durability.
Product Advantages
- Versatile Angle Adjustment: Swings up to 180° bi-directionally or any user-defined angle, accommodating sharp-bend (e.g., R3.75) and gradual-curve testing scenarios.
- Triple-Station Efficiency: Three independent test channels enable parallel testing of different wire specifications, tripling throughput compared to single-station machines.
- Precision Fatigue Analysis: ±1 cycle/min speed control and 6-digit counter ensure accurate life-cycle prediction, critical for validating warranty periods.
- Adaptive Fixture System: Interchangeable R-angle fixtures (R3.75, R7.2, R9.6, etc.) cater to wires from thin gauge (0.5mm²) to heavy-duty cables, eliminating costly retooling.
- Safety & Data Integrity: Automatic stop-on-break function prevents post-failure damage, while memory retention resumes testing after power interruptions.
Product Features
- Dynamic Swing Mechanism: 180° rotation with adjustable angles (1° increments) via digital control panel.
- Variable Speed Control: 10–60 cycles/minute operation with real-time speed display and over-speed protection.
- Modular Test Stations: Three channels with individual start/pause controls and LED status indicators.
- Load Configuration: Four precision weights (2.5N, 3.75N, 5N, 7.5N) for simulating varying vibration/flexure stresses.
- Diagnostic Capabilities: Built-in 24V test voltage output for continuity monitoring during bending cycles.
- Robust Construction: 50KG steel frame with vibration-damping feet ensures stable operation at maximum load.
Technical Parameters
| Parameter | Specification |
|---|---|
| Swing Angle Range | 0°–180° (CW/CCW), adjustable in 1° increments |
| Operating Speed | 10–60 cycles/min (±1 cycle tolerance) |
| Cycle Counter | 1–999,999 counts (presettable with pause/resume) |
| Test Stations | 3 independent channels with quick-release fixtures |
| Applied Loads | 2.5N, 3.75N, 5N, 7.5N (interchangeable weights) |
| Fixture R-Angle Options | R3.75, R7.2, R9.6 (customizable per AWG/mm²) |
| Test Voltage | 24V DC (built-in supply) |
| Power Input | AC 220V ±10%, 50/60Hz (switchable to DC 24V/5A) |
| Machine Dimensions (W×D×H) | 600 × 450 × 750 mm |
| Net Weight | 50 kg |
Accessories
- 4-Piece Weight Set (2.5N/3.75N/5N/7.5N) with Storage Case
- 3 × R-Angle Fixture Heads (R3.75, R7.2, R9.6)
- Spare Fuse Kit (2A/5A)
- Calibration Certificate (ISO 17025-compliant)
- Multilingual Operation Manual (English/Spanish/German)
- Fixture Removal Tool
在线联系供应商
Other supplier products
 |
Dry heat shrinkage tester | Meet the standard GB/T9101-5.4-2017.GB/T9102-6.8-2016.GB/T19390-7.4.1-2023.ASTM D4974-2002. etc Scope of application It is used to test the dry ... |
 |
Photocatalysis Illumination Apparatus | Applicable standards: JIS r1702 / New ceramics - Antibacterial activity test and antibacterial effect of antibacterial processed products under li... |
 |
Wool Fineness Analyzer | Wool fiber fineness value is measured by the airflow method. When exerting a certain pressure air to a certain amount of mass and volume of sample ... |
 |
IBC cleaning systems,ibc cleaning equipment,high pressure ibc washer | Model Semi-automatic IBC tote washer Spray angle 360° Material stainless steel Max. Pressure 150 bar Voltage 380V (or on request) Voltage of IB... |
 |
Multi-Functional Scratch Tester | Introduction Multi-Functional Scratch Testeris suitable for a variety of automotive interior materials, such as plastic, rubber, leather, fabric, ... |
Same products
 |
Tabletop Xenon Arc Weathering Tester (SunMaster) | 卖方: Standard Groups | Get a quote： Whats/App: +86 185 0176 3615 Web: qinsun-lab.com The Water-Cooled Xenon Lamp Weat... |
 |
Blow-By Test Rig | 卖方: Standard Groups | Get a quote： Whats/App: +86 185 0176 3615 Web: qinsun-lab.com Test system for the characterisa... |
 |
Air filter System（ISO 16890/EN 779） | 卖方: Standard Groups | Get a quote： Whats/App: +86 185 0176 3615 Web: qinsun-lab.com Filter test system for general a... |
 |
Oil Thread Leak Test System | 卖方: Standard Groups | Get a quote： Whats/App: +86 185 0176 3615 Web: qinsun-lab.com Test System for oil thread leak ... |
 |
Manual HEPA/ULPA Filter Scanning Test System | 卖方: Standard Groups | Get a quote： Whats/App: +86 185 0176 3615 Web: qinsun-lab.com The Manual HEPA/ULPA Filter Scan... |
