PV Hail Impact Tester
Application
The tester is suitable for:
Quality control of photovoltaic modules during production.
R&D for new PV module designs and materials.
Verification of hail resistance under extreme weather conditions.
Certification testing in compliance with IEC, UL, and ASTM standards.
Standards
IEC 61215: Mechanical load testing for terrestrial photovoltaic modules
UL 61730: Safety standards for photovoltaic modules under extreme weather conditions
ASTM E1886: Impact resistance testing for building envelopes (adapted for PV applications)
IEC TS 63057: Hail impact simulation protocols for concentrated solar power systems
Features
Precision Engineering: High-speed pneumatic system with ±2% accuracy delivers consistent impact energies.
Adjustable Simulation: Ice ball diameter adjustable from 25 mm to 75 mm to simulate diverse hail sizes.
Safety Assurance: Enclosed chamber with transparent polycarbonate shielding, emergency stop, and over-pressure protection.
User-Friendly Operation: 7” touchscreen HMI with multi-language support and pre-programmed test modes.
High-Speed Imaging: 1000 fps camera captures impact dynamics for post-test analysis.
Automated Control: Programmable ice ball trajectory (0°–90°) and real-time force, velocity, and deformation data logging.
Robust Construction: Stainless steel frame with anti-vibration mounts and low-noise operation (<65 dB).
Customizable: Optional environmental chamber (-40°C to +85°C) for temperature-dependent impact testing.
Parameters
| Parameter | Specification |
|---|---|
| Impact Energy Range | 0.5 J – 50 J (adjustable) |
| Ice Ball Diameter | 25 mm, 35 mm, 50 mm, 75 mm |
| Test Temperature Range | -40°C to +85°C (with optional environmental chamber) |
| Sample Size | Max. 2200 mm × 1400 mm (dual-station) |
| Power Supply | 220V/380V, 50/60Hz, 3-phase |
| Air Compressor Requirement | 0.6–0.8 MPa, 1.2 m³/min |
| Dimensions (L×W×H) | 3500 mm × 2000 mm × 2500 mm |
Accessories
Impact Materials: 100x ice balls (25 mm/35 mm/50 mm/75 mm mix)
Sample Clamping Kit: Adjustable for frameless or framed PV modules
Software Suite: Real-time data acquisition and analysis tool, report generator (PDF/Excel export)
Spare Parts Kit: 2x pneumatic nozzles, 5x O-rings, 1x calibration tool
User Manual: Multilingual printed and digital copy
Test Procedures
Install PV modules securely in the dual-station clamps.
Select ice ball size and impact energy through the touchscreen HMI.
Set test parameters, including trajectory angle (0°–90°) and optional environmental temperature.
Initiate the automated impact sequence.
Monitor high-speed camera footage and real-time data logging for force, velocity, and deformation.
Review test reports and export results for documentation or certification purposes.
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