Industrial Hollow Dummy for Safety and Mechanical Testing
Whats/App: +86 156 1874 6768
Web: standard-groups.com
Standards
Toyota, Honda, Nissan; Mercedes-Benz, BMW, Volkswagen; General Motors, Ford; Hyundai, Kia; as well as automakers from India, Pakistan, Europe, South Africa, the Middle East, and domestic Chinese manufacturers including SAIC, FAW, BAIC, Volkswagen, King Long, Yutong, JAC, Geely, BYD, Haima, and others.
Features
Classified by external dimensions and capacity:
700×620×400mm (80L), 690×520×400mm (70L), 730×480×400mm (60L), 508×494×846mm (100L)
By payload capacity:
60kg, 65kg; 68kg, 70kg, 75kg; 80kg, 85kg, 90kg, 95kg; 100kg, 110kg
Parameters
1. 100kg Class Weight Dummy
| Item | Specification |
|---|---|
| External Dimensions | L508 × W494 × H846mm |
| Standard Volume | 100L |
| Material | High-strength PE |
| Left-Right Width | 494mm |
| Front-Rear Width | 508mm |
| Center of Gravity Height | 295mm |
| Base Height | 275mm |
| Total Height | 860mm |
| Water Inlet Diameter | 95mm |
| Application | Automobile, locomotive, high-speed rail, or space simulation |
| Ballast (Liquid) | Liquid (water), total weight 100–110kg after filling |
| Ballast (Solid) | Solid (sand/pebbles/glass beads/iron sand), total weight 150–220kg |
| Customization | Customizable color, shape, size, lifting straps, lifting rings, sensors, etc. |
2. 85kg Class Weight Dummy
| Item | Specification |
|---|---|
| External Dimensions | L620 × W400 × H620mm |
| Standard Volume | 80L ~ 90L |
| Material | High-strength PE |
| Left-Right Width | 400mm |
| Front-Rear Width | 620mm |
| Center of Gravity Height | 240mm |
| Base Height | 240mm |
| Total Height | 700mm |
| Water Inlet Diameter | 86mm |
| Application | Automobile, locomotive, high-speed rail, or space simulation |
| Ballast (Liquid) | Liquid (water), total weight 85–95kg after filling |
| Ballast (Solid) | Solid (sand/pebbles/glass beads/iron sand), total weight 120–160kg |
| Customization | Customizable color, shape, size, lifting straps, lifting rings, sensors, etc. |
3. 75kg Class Weight Dummy
| Item | Specification |
|---|---|
| External Dimensions | L520 × W400 × H690mm |
| Standard Volume | 70L |
| Material | High-strength PE |
| Left-Right Width | 400mm |
| Front-Rear Width | 520mm |
| Center of Gravity Height | 240mm |
| Base Height | 240mm |
| Total Height | 730mm |
| Water Inlet Diameter | 86mm |
| Application | Automobile, locomotive, high-speed rail, or space simulation |
| Ballast (Liquid) | Liquid (water), total weight 75kg after filling |
| Ballast (Solid) | Solid (sand/pebbles/glass beads/iron sand), total weight 140kg |
| Customization | Customizable color, shape, size, lifting straps, lifting rings, sensors, etc. |
4. 65kg Class Weight Dummy
| Item | Specification |
|---|---|
| External Dimensions | L480 × W400 × H600mm |
| Standard Volume | 60L |
| Material | High-strength PE |
| Left-Right Width | 400mm |
| Front-Rear Width | 480mm |
| Center of Gravity Height | 380mm |
| Base Height | 155mm |
| Total Height | 730mm |
| Water Inlet Diameter | 86mm |
| Application | Automobile, locomotive, high-speed rail, or space simulation |
| Ballast (Liquid) | Liquid (water), total weight 65kg after filling |
| Ballast (Solid) | Solid (sand/pebbles/glass beads/iron sand), total weight 120kg |
| Customization | Customizable color, shape, size, lifting straps, lifting rings, sensors, etc. |
Accessories
(1) Sealing Caps: High-pressure screw caps for the 86mm/95mm inlets.
(2) Lifting Straps/Rings: For mechanical handling and securing.
(3) Solid Fill Funnel: Designed for rapid sand or iron grit loading.
(4) Integrated Sensors: Optional load cells or accelerometers (custom order).
(5) Anti-Freeze Additive Kit: For use in cold-weather testing.
Test Procedures
1.Selection: Choose the dummy class (65kg–100kg) based on your specific test protocol and seat dimensions.
2.Filling: Place the dummy near the vehicle. Unscrew the inlet cap and fill with the required medium (Water for standard, Iron Grit for max load) until the target mass is reached on a scale.
3.Installation: Secure the dummy into the vehicle seat. Ensure it is positioned flush against the seat back to maintain the correct center of gravity.
4.Securing: Use the vehicle’s seatbelt or additional ratchet straps to prevent the dummy from shifting during dynamic maneuvers.
5.Execution: Perform the driving or static test as per your engineering requirements.
6.Drainage: After testing, if using water, open the drain/inlet to empty the shell for lightweight transport and storage.
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