Automobile Headrest Strength Tester FMVSS 202

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The Automobile Headrest Strength Tester is designed to evaluate the ultimate strength and durability of automotive headrest assemblies in accordance with FMVSS 202 requirements.

Application

It enables simultaneous testing of up to three headrest assemblies on a single bench seat, ensuring compliance with automotive safety and durability standards.

This tester is available in both Hydraulic and Electric configurations and is equipped with a floor-standing, PC-based Control and Data Acquisition System. The system operates on 115 V.A.C. power (other voltages available) and provides precise control, monitoring, and recording of test data.

Standards

(1) FMVSS 202 – Head Restraints: Strength and Positioning Requirements

(2) GB 11550-2009 – Strength Requirements and Test Methods for Automobile Headrests

(3) ECE R17 – Seats, Their Anchorages and Head Restraints

(4) ECE R21 – Interior Fittings (head restraint-related requirements)

Technical Specifications

Feature	Specification
Test Standard	FMVSS 202
Test Purpose	Determine ultimate strength of up to three headrest assemblies
Test Capacity	3 headrest stations (concurrent testing)
Configuration Options	Hydraulic or Electric
Control System	PC-based Control and Data Acquisition (floor-standing console)
Power Supply	115 V.A.C. (other voltages available)
Table Construction	1-inch (25.4 mm) thick ground steel plate
Hole Array	4-inch (101.6 mm) grid with ½”-13 threaded holes
Movement Adjustments	Adjustable height and in/out movement relative to “H” point pivots
H-Point Alignment	Center station adjustable vertically and horizontally
Lateral Adjustment	Outer stations movable for occupant spacing
Locking Mechanism	All set-up movements lockable to prevent displacement
Control Valves (Hydraulic model)	Double-solenoid directional valves with compensated regulators
Table Lift	Electric motor-driven
Operation Speed	Controlled slow movement for real-time observation
Data Acquisition	Real-time recording, graphical plotting, and data export
Software Interface	Standard pull-down menus for plotting and analysis
Data Output	PC file saving, downloading, and color inkjet printout

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