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Automotive Wire Adhesion Tester ASTM D4501

Get a quote:

Whats/App: +86 185 0176 3615

Web: qinsun-lab.com

The Automotive Wire Adhesion Tester is designed to evaluate the bonding strength of automotive wires and components under dynamic and quasi-static conditions. You can accurately assess material adhesion performance across a range of temperatures and impact energies, ensuring compliance with international automotive and adhesive standards for R&D, quality control, and regulatory verification.

Application

This tester is suitable for:

(1) Automotive wire harnesses and insulation adhesion testing.

(2) Adhesive bonding evaluation for door panels, bumper assemblies, engine bay modules, and windshield components.

(3) Research and development of adhesives and bonding materials used in automotive applications.

(4) Quality control and production verification of bonded wire assemblies and automotive modules.

Standards

(1) ISO 11343 – Wedge-peel impact test for adhesion of adhesives

(2) ASTM D4501 – Adhesive peel and impact testing

(3) SAE J840 – Adhesive bonding test for automotive components

(4) ECE R94 – Vehicle crash and safety standard

(5) FMVSS 212 – Federal motor vehicle safety standard for occupant protection

(6) GB 11557 – Automotive adhesive test standards (China)

Parameters

ParameterSpecification
Impact Energy Range 5–500 J, adjustable in 1 J increments
Temperature Range -40°C to +150°C (±2°C stability)
Test Speed 0.1–5.0 m/s (programmable acceleration)
Force Measurement 0–10 kN (±0.5% FS accuracy)
Data Sampling Rate 100 kHz (10,000 points/sec)
Capacity 50 kg
Test Stroke 400 mm
Speed Range 10–300 mm/min
Power System AC servo motor
Power Requirement 220V AC, 50/60Hz, 3-phase, 15A
Dimensions (W×D×H) 1800 × 900 × 2200 mm
Volume 80 × 60 × 170 cm
Weight 200 kg (tester), 850 kg crated
Control Method Computer software-controlled
Adhesion Fixture One set; wire passing holes: φ1.4, φ1.5, φ1.7, φ1.8, φ2.0, φ2.1, φ2.12, φ2.8, φ3.3, φ3.8


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