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ISO 6722 Automotive Wire Surface Abrasion & Scratch Test Equipment Supplier Factory Direct

Get a quote:

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Working Principle

The tester operates bycontrolled mechanical abrasion:

Sample Mounting: Automotive wires or cables are clamped between two moving jaws.

Abrasion Cycle: A weighted abrasive head (e.g., tungsten carbide) moves back and forth across the wire surface at a preset load (e.g., 20 N) and speed (e.g., 30 cycles/min).

Cycle Execution: The test runs until insulation breach or a predefined cycle count (e.g., 10.000 cycles) is reached.

Performance Assessment: Post-test, samples are evaluated for insulation damage, conductor exposure, or coating wear using microscopy or electrical continuity tests.

Key Industries

Automotive: Validating engine bay wiring, door harnesses, and battery cables.

Aerospace: Testing in-flight entertainment system cables.

Consumer Electronics: Assessing USB-C and HDMI cable durability.

The Automotive Wire Scratch Resistance Testing Machine is essential for manufacturers developing robust wiring systems, ensuring compliance with safety standards and minimizing field failures. Its precision and adaptability make it a cornerstone of automotive component testing laboratories.

Main Parameters

ParameterSpecification
Load Range 1–50 N (adjustable for light to heavy abrasion)
Abrasion Head Tungsten carbide tip (1 mm diameter) or steel wool (customizable)
Stroke Length 10–100 mm (programmable)
Test Speed 10–60 cycles/min (adjustable)
Sample Dimensions Up to 5 meters (cable length); 1–10 mm diameter
Control System PLC-based with 7-inch touchscreen (multilingual interface)
Power Supply 220V/50Hz, 200W
Dimensions 600 × 450 × 1200 mm (L × W × H)

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