PCD Cutting Tool Blanks

Details:

More SuperHard PCD cutting tool blanks in the size of 5μm、10μm and 25μm can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramics,intensified planks and non-farrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 58mm

PCD cutting tool blanksare compound super-hard material of polycrystalline dismond lsyers and WC sintered under ultrahigh pressure and high temperature. It has the hardness and wear resistance of natural diamond and toughness of hard alloy. The surface of tools and processing work pieces made of such materials is highly polished and gringding processing operation is not required. Cutters have a long lifetime and high efficiency. It is an ideal and new-type tool material and can be widely applied in processing nonferrous metals and its alloy and non-metallic materials.

Specifications:

Polycrystalline Diamond Compact(PDC), is manufactured with a diamond layer attached to a carbide substrate. Combining the properties of both super hardness and abrasion resistance of diamond with outstanding strength and toughness of of tungsten carbide, PDC has been widely used in mechanical industry, oil well drilling, geological prospecting drilling and coal mining.

Model	product no	angle (°）	diameter (mm)	thickness (mm)
	moreD30	360	30
	moreD42	360	42
	moreD48	360	48
	moreD51	360	51
	moreD58	360	58
Note:The products can be manufactured per customer request as non-standard shapes such as rectangular, square, triangle, rhombus, sector and so on.

Application:

PCD Cutting tools: PCD cutting tools are mianly used for precessing aluminum and aluminum alloys (various silumin), copper and copper alloy, Babbitt metal, wood and various kinds of wood based fiber material,aluminum oxide reinforced floor boards, various kinds of wear-resistance plastic,bakelite, graphite,stone meterial, tungsten carbide, hard cartons,etc, where high abrasion resistance and good surface finish are required

They have high hardness, abrasion resistance and impact resistance, and widely used for oil/gas drill bit, rock drill and coal mining drill bit,also can be used for diamond tools for cutting, grinding, polishing.

PCD Cutting Tool Blanks Application Recommendation

Grades	characters	applications	advantages
W5 fine grain size	* Average grain size: 5μm *High diamondcontent over90% *Laser cutting ,wire EDM cutting	Aluminum, Brass/Copper,Precious metals, Wood composites,Plastic	Excellent surface finish
W10 medium grain size	*Average grain size: 10μm *High diamond content over 90% *Laser cutting ,wire EDM cutting	＜14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides	Excellent resistance good surface finish
W25 coarse grain size	*Average grain size: 25μm *High diamond contentover 90% *Laser cutting ,wire EDM cutting	＞14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/castiron), sintered ceramics and carbides	Long life extremely high wear resistance

Application Cases Of PCD cutting tool blanks

* 58mm diameter PCD wafers Have Sent To American Clients

Product name	PCD wafer, fine grade PCD
size	58 mm diameter, 2 mm thickness PCD blanks
applicable workpiece	woodworking tools ( brazing the PCD to tool body then wire EDM again for final profile

Advantages:

Suitable for Laser cutting and EDM.

The products are available in 5μm,10μm and 25μm. 5μm is used for superfinish. 10μm is used to finish machining. 25μm is used to rough finish.

Detailed information about PCD of grit size: 5μm

Application: Aluminum,Copper,Precious Metals,Wood Composites and Plastic. The advantage is excellent surface finish.

Detailed information about PCD of grit size: 10μm

Application: <14% Si/ Al Alloys,copper Alloys,Graphite and Graphite Composites,Wood Composites,Green ceramics and carbides. The advantage is excellent wear resistance and good surface finish.

Detailed information about PCD of grit size: 25μm

Application: >14% Si/ Al Alloys,Metal Matrix Composites, Bi-Metals (aluminum/ cast iron),Sintered Ceramics and Carbides,Other highly abrasives materials. The advantage is long life and extremely high wear resistance.

Applications of PCD tool blanks:

PCD blank for PCD turning tools, PCD boring tools, PCD reamers, PCD milling tools. The PCD blank is used in many different fields including aviation, the car industry, electronics, and the wood and stone industry. It applies to various materials such as nonferrous metal, tungsten carbide, ceramic, nonmetal and composite material. PCD blank selected according to your requirements .

Why choose our product

More SuperHard Products Co., Ltd is dedicated to finding solutions that help our clients in all markets succeed. More SuperHard has been manufacturing high-quality, competitively priced superabrasivediamond and cbn tools that are designed to perform in a wide range of industrial ,such as pcd tools grinding, natural diamond polishing, auto parts processing , thermal spray coated industry, optical glass, semicon and led industry, woodworking tool , cnc tool grinding and roll machining ,others ultral precision industry.

The company production and sales of products covered vitrified bond tools, resin bond tools, metal bond tools, electroplated diamond/cbn tools, vaccum brazed products, cvd diamond tools, polycrystalline diamond (pcd) tools, cubic boron nitride (cbn) tools.our objective is to meet all the customers’ needs and help every customer achieve maximum benefits. more brings in revenue for you, you win, we win!

More SuperHard supplies the wheels for several application mainly:

1. Carbide round tools on cnc machines : flute grinding, gash grinding, end facing, clearance angle and cylindrical grinding .
2. Insert grinding for machines such as: agathon, wendt, haas, waida and ewag.
3. Woodworking saw blade and tools .
4. Hss tools
5. Cutting wheels

Products Range:

1. 2. PCD milling tools, PCD turning tools, PCD drilling tools, PCD engraving tools, PCD/pcbn inserts, PCD/pcbn cutting tools, PCD/pcbn grooving tools, CBN inserts3. PCD/TSP diamond, CVD diamond tools, large size synthetic diamond, Natural diamond tools, diamond abrasive tools4. diamond grinding&cutting discs, diamond cutting blade, diamond cup wheel, diamond dressers5. Roller cutting tools, PDC cutters, PDC drill bits& PDC core bits6. PCD tool grinder & PCD grinding machine

Packaging and shipping

Packing	Carton, plastic bag,or as your request
Shipping	we use DHL,UPS,FEDEX,ect.to ship the goods,or according to the customer's requirement
Delivery time	about3-7days, for special time according to your quantity

Our services

FAQ:

A: yes, you can. We will give some discount according to your quantity.

2. ’s production progress?

A: we will keep closely track the production and shipment progress. And we will inform you with the newest progress about producing and shipping.

A: We have pass the ISO 9001:2008. If there is any problem with our products, please send me the detailed picture of the problem, once we verify it, we will change the products for you within 30 days.

Q4: When I contact you is suitable?

You can contact Us at any time, we promise that we will reply you within 12 hours.

A:So, please contact me for more information about our product, service and related issues.

If you have any questions, please contact us

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To meet your requirements in every way, we need the following information

----- Shape and Dimension of the wheels

----- Grit size (Mesh, refer to Table#1)

----- Concentration

----- Bond(Resinoid, Vitrified, Metallic, Electroplated)

----- Quantity

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