Coatings Shear Fatigue Tester
Standard
- YY/T 0988.13-2017 (China): Specifies shear fatigue testing protocols for coatings on metallic substrates, including load ratios, frequency, and failure criteria.
- ASTM F1160-17 (International): Defines methodologies for evaluating the mechanical performance of implant-coating interfaces under cyclic loading.
Product Advantages
- Ultra-Precision Loading: Electromagnetic servo motor ensures backlash-free operation with 0.001 N shear force resolution.
- Biorelevant Simulation: Integrated 37°C water bath system replicates physiological conditions for in vitro corrosion testing.
- Universal Fixturing: Self-centering clamps accommodate substrates (10–50 mm diameter) and coatings (1–200 µm thickness).
- High-Cycle Endurance: 10 million cycle capacity with ±0.05% load accuracy.
- Compact Design: Benchtop footprint (500 × 450 × 700 mm) suits laboratory environments.
- Regulatory Compliance: Pre-loaded YY/T 0988.13 protocols with automated data reporting for FDA/CE submissions.
Product Features
- Electromagnetic Servo Actuator: 10 kN shear load capacity with programmable R=0.1–10 ratios.
- Dual Sensor System: 0.01 N resolution shear force transducer + 0.001 mm LVDT displacement sensor.
- Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.
- Thermal-Mechanical Bath: 37±0.5°C recirculating water system with anti-evaporation design.
- High-Resolution Imaging: Built-in 5MP camera system for coating delamination analysis.
- Safety Suite: Emergency stop, overload clutches, and water leak detection system.
Technical Parameters
| Parameter | Specification |
|---|---|
| Max. Shear Force | ±10,000 N (0.01 N resolution) |
| Frequency Range | 0.1–30 Hz (0.01 Hz increments) |
| Load Ratio (R) | 0.1–10 (adjustable) |
| Displacement Range | ±2 mm (0.001 mm resolution) |
| Water Bath Temperature | 37±0.5°C (PT1000 sensor) |
| Data Sampling Rate | 10 kHz (synchronized across 8 channels) |
| Power Requirements | 220V/110V ±10%, 50/60Hz, 1,500W |
| Dimensions (W×D×H) | 500 × 450 × 700 mm |
| Weight | 70 kg (net) / 80 kg (with water bath) |
| Noise Level | <55 dB (A-weighted) |
Standard Accessories
- Shear Fixture Kit:
- Self-centering clamps (10–50 mm substrate compatibility)
- Coating thickness gauges (1–200 µm measurement range)
- Thermal-Mechanical Bath:
- 15L capacity with recirculating pump
- Corrosion-resistant titanium interior
- CoatingTest Pro Software:
- Automated S-N curve generation and adhesion failure analysis
- 21 CFR Part 11-compliant audit trail with blockchain timestamping
- Remote monitoring via iOS/Android app
- Operator Kit:
- Calibrated torque wrench set (0.1–10 Nm)
- Substrate alignment jigs (ASTM F1160 compliant)
- Calibration Bundle:
- NIST-traceable force calibration weights
- LVDT verification tool
- Safety Kit:
- Water leak detection system
- Acoustic enclosure with 25 dB noise reduction
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