.

Coatings Shear Fatigue Tester

Standard

  • YY/T 0988.13-2017 (China): Specifies shear fatigue testing protocols for coatings on metallic substrates, including load ratios, frequency, and failure criteria.
  • ASTM F1160-17 (International): Defines methodologies for evaluating the mechanical performance of implant-coating interfaces under cyclic loading.

Product Advantages

  1. Ultra-Precision Loading: Electromagnetic servo motor ensures backlash-free operation with 0.001 N shear force resolution.
  2. Biorelevant Simulation: Integrated 37°C water bath system replicates physiological conditions for in vitro corrosion testing.
  3. Universal Fixturing: Self-centering clamps accommodate substrates (10–50 mm diameter) and coatings (1–200 µm thickness).
  4. High-Cycle Endurance: 10 million cycle capacity with ±0.05% load accuracy.
  5. Compact Design: Benchtop footprint (500 × 450 × 700 mm) suits laboratory environments.
  6. Regulatory Compliance: Pre-loaded YY/T 0988.13 protocols with automated data reporting for FDA/CE submissions.

Product Features

  • Electromagnetic Servo Actuator: 10 kN shear load capacity with programmable R=0.1–10 ratios.
  • Dual Sensor System: 0.01 N resolution shear force transducer + 0.001 mm LVDT displacement sensor.
  • Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.
  • Thermal-Mechanical Bath: 37±0.5°C recirculating water system with anti-evaporation design.
  • High-Resolution Imaging: Built-in 5MP camera system for coating delamination analysis.
  • Safety Suite: Emergency stop, overload clutches, and water leak detection system.

Technical Parameters

ParameterSpecification
Max. Shear Force ±10,000 N (0.01 N resolution)
Frequency Range 0.1–30 Hz (0.01 Hz increments)
Load Ratio (R) 0.1–10 (adjustable)
Displacement Range ±2 mm (0.001 mm resolution)
Water Bath Temperature 37±0.5°C (PT1000 sensor)
Data Sampling Rate 10 kHz (synchronized across 8 channels)
Power Requirements 220V/110V ±10%, 50/60Hz, 1,500W
Dimensions (W×D×H) 500 × 450 × 700 mm
Weight 70 kg (net) / 80 kg (with water bath)
Noise Level <55 dB (A-weighted)

Standard Accessories

  1. Shear Fixture Kit:
    • Self-centering clamps (10–50 mm substrate compatibility)
    • Coating thickness gauges (1–200 µm measurement range)
  2. Thermal-Mechanical Bath:
    • 15L capacity with recirculating pump
    • Corrosion-resistant titanium interior
  3. CoatingTest Pro Software:
    • Automated S-N curve generation and adhesion failure analysis
    • 21 CFR Part 11-compliant audit trail with blockchain timestamping
    • Remote monitoring via iOS/Android app
  4. Operator Kit:
    • Calibrated torque wrench set (0.1–10 Nm)
    • Substrate alignment jigs (ASTM F1160 compliant)
  5. Calibration Bundle:
    • NIST-traceable force calibration weights
    • LVDT verification tool
  6. Safety Kit:
    • Water leak detection system
    • Acoustic enclosure with 25 dB noise reduction


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