Molten Metal Penetration Resistance Tester
Standard
- ISO 9185(Protective Clothing - Assessment of Resistance to Molten Metal Splash)
- ASTM F955(Standard Test Method for Evaluating Heat Transfer Through Materials for Protective Clothing Upon Contact With Molten Substances)
- EN ISO 11612(Protective Clothing - Performance Requirements for Clothing to Protect Against Heat and Flame)
Product Advantages
- Precision Molten Metal Delivery
- Programmable crucible system delivers molten metal (iron, aluminum, zinc) with ±2°C temperature accuracy, simulating industrial splash scenarios.
- Automated Safety Protocols
- Integrated shielding, emergency coolant system, and laser-guided drop placement minimize operator risk during testing.
- High-Speed Imaging
- 1,000 FPS camera captures penetration dynamics in real time, providing visual evidence for compliance reporting.
- User-Centric Operation
- 10.1-inch touchscreen with multilingual interface (English, German, Chinese, Korean) and AI-powered test result analysis.
- Low Cost of Ownership
- Energy-efficient design reduces power consumption by 25%, with recyclable crucible liners minimizing waste.
Product Features
- Multi-Metal Testing:
- Supports iron (1,400–1,600°C), aluminum (700–750°C), and zinc (420–450°C) for versatile hazard simulation.
- Adjustable drop height (0.5–2.0m) and volume (1–50g) to replicate varying splash intensities.
- Real-Time Monitoring:
- Thermal imaging and pressure sensors track penetration events, with cloud-based data storage for ISO-compliant reporting.
- Safety First:
- Explosion-proof enclosure, interlock system, and automatic crucible ejection prevent operator exposure to hazards.
- Modular Expandability:
- Optional upgrades for high-speed video analysis, multi-angle impact testing, and third-party software integration.
Technical Parameters
| Parameter | Specification |
|---|---|
| Temperature Range | Up to 1,600°C (±2°C accuracy) |
| Metal Compatibility | Iron, Aluminum, Zinc, Copper |
| Drop Height Range | 0.5–2.0m (adjustable) |
| Drop Volume Control | 1–50g (±0.1g accuracy) |
| Data Acquisition Rate | 10,000 Hz (thermal/pressure sensors) |
| Power Supply | 380V/220V AC, 50/60Hz, 4.5kW |
| Dimensions (L×W×H) | 1.5×1.2×2.0 m |
| Weight | 300 kg |
| Operating Environment | 5–40°C, ≤75% RH (non-condensing) |
Accessories Included
- Crucible Kit: Ceramic liners and pouring nozzles for iron, aluminum, and zinc testing.
- Sample Holders: Adjustable clamps for clothing, gloves, and footwear (EN ISO 11612-compliant).
- Safety Gear: Heat-resistant gloves, face shield, and emergency eyewash station.
- Calibration Kit: Thermocouple set and certification for annual validation.
- User Manual & Software: Digital guide (multilingual) + AI analytics platform for penetration trend analysis.
Ideal For:
- PPE manufacturers (protective clothing, gloves, footwear)
- Industrial safety certification laboratories
- Metalworking and foundry operations
- Government regulatory agencies
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