Safety Helmets Against Molten Metal Splashing Tester
The Safety Helmets Against Molten Metal Splashing Tester is designed to evaluate helmet performance under extreme thermal hazards, simulating molten metal splatter in industrial foundries. It measures helmet resistance to high-temperature metal contact, ensuring operator protection and compliance with national and international standards. The tester is suitable for industrial safety certification, R&D, and quality control of protective helmets.
Application
This tester is suitable for evaluating helmets against molten metal exposure in:
(1) Foundries and steel manufacturing plants (industrial helmets)
(2) Welding and metalworking operations (arc and welding helmets)
(3) High-temperature laboratory environments (research helmets)
(4) R&D of custom thermal-protection helmet designs
(5) Certification testing for EN/ISO molten metal resistance standards
Standards
The tester complies with the following standards:
(1) GB/T 2812 – Safety Helmets: Test Methods for Molten Metal Resistance (Draft Standard)
(2) GB 2811-2019 – Head Protection: General Technical Requirements
(3) ISO 13982-2 – Protective Clothing: Resistance to Molten Metal Splash
(4) CE Certification (Conformité Européenne)
Features
Extreme Temperature Validation: Simulates industrial molten metal exposure up to 1,800°C.
Precision Engineering: Adjustable pour height and specimen mass ensure repeatable splatter patterns.
High-Accuracy Temperature Control: PID-regulated furnace maintains ±10°C stability.
User-Centric Design: 7” touchscreen HMI with preloaded test sequences and real-time thermal imaging.
Quick-Release Crucible: Facilitates rapid specimen exchange for high-throughput testing.
Safety First: Dual cooling systems and high-temperature splash guard protect operators.
Industrial Durability: Refractory-lined test chamber and 304 stainless steel frame withstand cyclic high-temperature exposure.
Self-Calibrating System: Auto-tare and thermal uniformity checks ensure reliable testing.
Parameters
| Parameter | Specification |
|---|---|
| Pour Height | 225mm ±5mm (adjustable, 100mm range) |
| Max Temperature | 1,800°C (furnace capacity) |
| Standard Temperature | 1,400°C ±20°C |
| Molten Metal Specimen | 150g ±10g iron (Fe ≥93%) |
| Cooling System | Water-cooled control panel + forced-air chamber |
| Power Supply | 380V AC, 3-phase, 25kW |
| Dimensions | 1,250mm (W) × 750mm (D) × 1,350mm (H) |
| Weight | 450 kg (net) |
Accessories
(1) Testing Kit: 2x refractory crucibles (graphite, 150g capacity), 5x calibration grade Type K thermocouples (0–1,800°C)
(2) Software Suite: License key for ThermalTest Pro (Windows/Linux), 1-year free access to cloud-based thermal analysis tools
(3) Safety Gear: 2x heat-resistant gloves (EN 407 rated, 500°C), 1x face shield (ceramic coating, 1,800°C rated)
(4) Maintenance Kit: Spare refractory bricks and heating elements, machine cleaning solution (non-corrosive)
(5) Documentation: Multilingual quick-start guide (printed + digital), compliance certificates for GB/ISO standards
Test Procedures
Place the helmet securely on the modular head assembly and adjust to the correct head circumference.
Fill the crucible with the 150g iron specimen and adjust the pour height (225mm ±5mm).
Set the furnace temperature to 1,400°C ±20°C and allow stabilization.
Initiate the automated pour sequence using the touchscreen HMI.
Monitor real-time thermal imaging to verify helmet surface exposure.
Record test data for compliance reporting and quality control.
Repeat testing for additional helmets as required, ensuring cooling between cycles.
Maintenance Information
Inspect refractory lining, crucibles, and thermocouples regularly; replace if damaged.
Verify temperature calibration of thermocouples every six months using NIST-traceable instruments.
Clean water-cooled and forced-air systems to maintain thermal stability.
Store the tester in a dry, ventilated area to prevent corrosion.
Follow standard high-temperature safety procedures during operation and maintenance.
在线联系供应商
Other supplier products
 |
Spray Aerosol Ignition Distance Tester | Product Description Conforms to UN Recommendations on the Transportation of Dangerous Goods - Manual of Tests and Criteria 31.4 Ignition Distance ... |
 |
Guarded Heat Flow Meter | The Guarded Heat Flow Meter is a precision instrument designed to measure the thermal resistance and thermal conductivity of solids, including meta... |
 |
Bone Cement Four-Point Bending Fatigue Tester | Standard YY/T 1429 (China): Specifies four-point bending fatigue tests for acrylic resin bone cements under quasi-static and cyclic loading. ISO ... |
 |
Ink printing proof press | How it works: Ink printing proof machine is mainly based on the principle of printing reproduction, through the simulation of the press pressure, ... |
 |
Micro Controll Four-ball Friction Tester | The microcomputer-controlled four-ball friction testing machine uses a sliding friction method under point contact pressure conditions at the extre... |
Same products
 |
Full-Body Garment Stress Tester,FZ/T 70015 | 卖方: Standard International Group (HK) Limited | TheFull-Body Garment Stress Testeris a precision instrument designed to quantify the pressure exe... |
 |
Industrial Dry Cleaning Machine,industrial garment steamer | 卖方: Standard International Group (HK) Limited | TheIndustrial Dry Cleaning and Energy-Saving Dryer Machinesare designed for high-performance, rel... |
 |
MST Medical Compression Stocking Tester,compression sock tester | 卖方: Standard International Group (HK) Limited | The MST Medical Compression Stocking Tester is a professional instrument designed to evaluate the... |
 |
MMT Liquid Water Separation Tester,MMT Liquid Water Analysis Tool | 卖方: Standard International Group (HK) Limited | Applications Textile Manufacturing:Testing waterproof fabrics for outdoor gear R&D:Developi... |
 |
Dental material color stability tester | 卖方: Standard International Group (HK) Limited | Application The applications of color stability testers for dental materials are mainly reflecte... |
