Ball Mill 15.550 Lgx4.2 M Dia/Ball Mill Aluminum Grinding

Ball mill is also known as ball grinding mill. Ball mill is a key piece of equipment for grinding crushed materials, and it is widely used in production lines for powders such as cement, silicates, refractory material, fertilizer, glass ceramics, etc. as well as for ore dressing of both ferrous non-ferrous metals. The ball mill can grind various ores and other materials either wet or dry. There are two kinds of ball mill, grate type and overflow type due to different ways of discharging material. There are many types of grinding media suitable for use in a ball mill, each material having its own specific properties and advantages. Key properties of grinding media are size, density, hardness, and composition.

In terms of ongoing operations, the grinding media in Ball Mill Aluminum Grinding/Ball Mill 15.550 Lgx4.2 M Dia has a much higher wear rate compared to that of the table and rollers in a ball mill. With a ball mill, it is important to monitor the performance through axial testing, to ensure that the media grading is correct and that there is a sufficient quantity of top-size media in the mill to sufficiently grind the mill feed materials. If this is not the case, ‘nibs’ (large, unground material) will collect at the end of the first chamber and block the slots of the mill diaphragm. However, topping up the mill with additional media is a simple task and most cement manufacturers will re-grade their cement mill media on an annual basis.

The other major repairs that take place on ball mills are to replace the liners and diaphragms and on a ball mill to replace (or turn) the rollers and replace the table. The liners on a ball mill generally last up to 5 years in the first chamber and as long as 8 years in the second chamber and therefore are infrequently changed. Diaphragm plates will require changing more frequently, but certainly not on an annual basis. Whilst the wear parts on a ball mill will not require changing on an annual basis, work will be required. This could be hard-facing the roller and table or reversing the roller segments. Eventually the wear parts will require replacement. Therefore the maintenance requirements of the ball mill are higher than those of the ball mill. Overall, the maintenance costs are not dissimilar for both types of mills: while the wear rates for a ball mill are higher than for a ball mill, the cost of the replacement parts is lower, and the opposite applies for the ball mill – i.e. lower wear rate but higher replacement costs.

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