Large diameter blasting test machine
Standard
ASTM D1599: Compliant for short-time hydraulic failure testing of thermoplastic pipes under linear pressure ramp.
ISO 1167: Configurable for long-term hydrostatic pressure resistance testing (optional module).
Product Advantages
1. Unmatched Pressure Capacity
600 Bar Max. Operating Pressure: Tests ultra-high-pressure industrial pipelines (oil/gas, HDPE, composite).
Linear Pressure Ramping: Adjustable rates (0.1–10 Bar/sec) for precise failure point determination.
2. Industry-Leading Flow Rates
Modular Pump System: Deliver250 L/min @ 100 Baror720 L/min @ 150 Barvia interchangeable heads.
Variable Frequency Drive (VFD): Optimizes energy use during low-demand tests.
3. Dual-Mode Versatility
Burst + Hydrostatic Testing: Single machine for both short-term failure analysis and long-term creep resistance.
4. Safety-First Design
Explosion-Proof Enclosure: ATEX-certified for Zone 1 hazardous environments.
Dual Pressure Relief: Mechanical + electronic valves activate within 15ms during ruptures.
5. Intuitive Operation
15” Touchscreen HMI: Pre-loaded ASTM D1599 test sequences with customizable ramp profiles.
Wireless Handheld Controller: Remote operation up to 30m from test chamber.
Product Features
Linear Pressurization Technology:
Proprietary algorithm maintains ±0.5% FS pressure accuracy during ramping.
Auto-pause function at pre-defined thresholds for microstructure analysis.
High-Efficiency Pumping:
Triplex plunger design with ceramic-coated pistons for corrosion resistance.
Self-priming system with air bleed valve for rapid setup.
Data Acquisition:
1kHz sampling rate captures pressure spikes during failure events.
Edge computing module processes data in real-time (no external PC required).
Sample Compatibility:
Accommodates pipes up toØ1.600mm(63”) via optional expansion kits.
Quick-connect fittings for metric/imperial pipe threads.
Safety Systems:
Acoustic rupture detection (120dB alarm).
Emergency stop with E-Stop loop monitoring.
Accessories & Options
Pressure Calibration Kit:
NIST-traceable reference gauge (0.05% FS accuracy).
High-Flow Pump Head:
Upgrade to 1.200 L/min @ 80 Bar for fire hose testing.
Thermal Expansion Module:
Water bath heater (60–95°C) for hot hydrostatic testing.
Rupture Disk Kit:
Pre-scored disks for consistent failure initiation.
Safety Bundle:
ATEX-certified enclosure + CO₂ fire suppression.
Data Acquisition Software:
BurstVision Pro™: 3D pressure-time-strain mapping with FEA export.
CloudLink: Secure remote monitoring for global teams.
Technical Parameters
| Specification | Details |
|---|---|
| Pressure Range | 0–600 Bar (8.700 psi) |
| Flow Rate (Variable) | 250 L/min @ 100 Bar |
| Pump Configuration | Modular VFD-driven triplex plunger |
| Temperature Range | 5–60°C (ambient) |
| Power Supply | 400V/50Hz 3-phase (CE certified) |
| Chamber Dimensions | 2.200mm (L) × 1.200mm (W) × 1.500mm (H) |
| Weight | 1.200 kg (net) |
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