Wear Resistance Tester for Total Hip Joint Prostheses
Standard
YY/T 0651.1-2016 (China): Specifies wear testing parameters for total hip prostheses, including angular motion, loading modes, and environmental conditions.
ISO 14242-1:2014 (International): Defines protocols for simulating physiological loading and kinematics during hip joint wear testing.
ASTM F3047M-15: Additional compliance for advanced testing scenarios including edge loading and micro-separation.
Product Advantages
Triaxial Motion Simulation: Replicates full physiological motion profiles (flexion/extension ±100°, abduction/adduction ±30°, internal/external rotation ±40°).
Dynamic Load Control: Dual-peak loading up to 4.500 N with 0.1% force accuracy.
Biorelevant Environment: Temperature-controlled (37±2°C) lubrication bath with 30±2 g/L protein concentration.
Extended Durability: Capable of 5+ million cycle testing with <0.5% drift in calibration.
Automated Compliance: Pre-programmed ISO/YYT test protocols with real-time data validation.
Modular Design: Six-station configuration allows parallel testing of multiple specimens.
Product Features
Electrohydraulic Actuation: Six independent servo-hydraulic actuators for precise motion control.
3D Force/Torque Sensors: Multi-axis sensors measure axial forces and torsional moments simultaneously.
Temperature-Controlled Bath: Recirculating lubrication system with protein concentration monitoring.
High-Resolution Imaging: Optional integration with micro-CT systems for in-situ wear analysis.
AI-Powered Analytics: Machine learning algorithms predict wear rates from initial test cycles.
Safety System: Emergency stop, over-pressure relief, and laser-based specimen breakage detection.
Technical Parameters
| Parameter | Specification |
|---|---|
| Angular Motion Range | Flexion/Extension: ±100° Abduction/Adduction: ±30° Rotation: ±40° |
| Max. Axial Force | ±4.500 N (1.000 N resolution) |
| Load Control Accuracy | ±0.5% of reading (0–4.500 N) |
| Frequency Range | 0.1–5 Hz (programmable waveforms) |
| Temperature Control | 37±2°C (PT1000 sensors) |
| Lubrication System | 15L capacity with protein skimmer and bubble trap |
| Data Acquisition | 100 kHz sampling rate (16-bit resolution) |
| Power Requirements | 220V/110V ±10%, 50/60Hz, 2.500W |
| Dimensions (W×D×H) | 1.800 × 1.200 × 2.000 mm |
| Weight | 950 kg (including bath and control cabinet) |
| Noise Level | <65 dB (A-weighted) |
Standard Accessories
Hip Simulator Fixture Kit:
Self-centering femoral head adapters (16–32 mm)
Acetabular cup positioning jigs (60° inclination standard)
Biorelevant Bath System:
15L capacity with recirculation pump and protein skimmer
316L stainless steel construction with HEPA filtration
WearMaster Pro Software:
Automated wear rate calculation (mass loss/volume displacement)
21 CFR Part 11-compliant audit trail with blockchain timestamping
Remote monitoring via iOS/Android app
Operator Kit:
Calibrated torque wrench set (1–50 Nm)
Specimen alignment gauges (ISO 14242-1 compliant)
Calibration Bundle:
NIST-traceable force calibration weights
Angular encoder verification tool
Safety Kit:
Laser safety curtains
Acoustic enclosure with 30 dB noise reduction
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