HZS40E Concrete Batch Plant
HZS40E Concrete Batch Plant
1. Type and scope
This concrete batching plant adopt double shafts mixer JS750A as main machine, and PL1200 batching device as dosing mechanism, SNC50A cement silo and LSJ20F screw conveyor as storage and conveying mechanism. It is suitable for medium size construction sites, power stations, irrigations, highways, airfields, bridges, and medium size factories producing concrete prefabricated parts. It can mix various kinds of concrete and mortar.
Main features:
1. Equipped with electric measure scales
2. Equipped with the dust collective device, which is of environmental protection
3. Equipped with the dust collector on the top of the power material bin, which can discharge clean air.
4. Low cost, easy mobile and small occupation area
5. With compacted structure of modular organization, which can meet the requirements of the container transport and it is convenient for transport and quick installation disassembly.
6. Equipped with Japanese SMC cylinder, which is with low failure rate and long service life
7. The main electrical components are from the Schneider electric company.
8. The screw conveyor can adopt the WAM products.
9. Can match the freeze drying machine ( to be booked separately), thus top ensure the gas system reliable operation in winter.
10. It can be manually controlled or automatically controlled
11. The microcomputer control system is display screen, automatically equalize the fall and distributing ratio storage and also can manage store and print data.
12. Being a important concrete equipment, this E series shortcut containerized concrete mixing plant is popularly used in the construction of medium-size building project, water and electricity project, roads and other projects.
2.Main technical specification
Rated output 40m3/h
Main machine JS750A
Discharge height 3.8m
Aggregate weighing accuracy ±2%
Cement weighing accuracy ±1%
Water weighing accuracy ±1%
Additives weighing accuracy ±1%
Aggregate bin 3x8m3
Cement silo SNC100/50
Screw conveyor φ219×9m
Total power 76kW(include screw conveyor and powder material bins)
Total weight 17t(not include screw conveyor and powder material bins)
1.Aggregate dosing system
Overall dimension in transport (L×W×H):8320×2190×2200（mm）
Weight:5360（kg）
1.1 Aggregate hopper
Aggregate hopper volume: 3×8m3
Loading height: 2.5m
1.2 Aggregate weighing hopper
Max weighing range: 1500kg
Type: Electrical scale
1.3 Conveying belt
Belt widen: 650mm
Belt power: 4kW
1.4 Aggregate hoisting system
Hoisting hopper volume: 1.32 m3
Hoisting motor power: 7.5kW
2.Water system
Water supplying pump power 3kW
flow: 30m3/h
Water discharging pump power: 1.1kW
flow: 45m3/h
3 Additives system
Additives pump power: 0.55kW
Additives hopper volume: 2.2m3
4 Mixing system
Main machine JS750A
Mixing motor power 30kW
Capacity: 1200L/750L
Max. Dia aggregate (pebble/crushed) 80/60mm
5 Weighing system
5.1 Aggregate weighing
Type Electrical scale
Max weighing range 1500kg
Accuracy ±2%
5.2 Cement weighing
Type Electrical scale
Max weighing range 500kg
Accuracy ±1%
5.3 Additives weighing
Type Electrical scale
Max weighing range 20kg
Accuracy ±1%
5.4 Water weighing
Type Electrical scale
Max weighing range 200kg
Accuracy ±1%
6 Pneumatic control system
Air compressor pressure 1Mpa
7 Electrical system
7.1 Adopt AC380V, 50Hz three phases four (five) wires power resource, the capability of the transformer is more than 100kVA
7.2 Working conditions
Working power resource: AC220V±10% 50Hz
Temperature: 0℃～+40℃
Moisture: <85%RH
Manual control: By mouse or button.
Automatic control: Computer can control the producing process.
8 Powder material storage and supplying system
8.1 Cement silo SNC100/50 (Special backlog)
8.2 Screw conveying machineφ219×9m ( Special backlog)
HZS40E Concrete Batch Plant Constitution
1. Standard Product Constitution
Item Name Descriptions Manufacture Qty
1 PL1200 Batching device Sand bin 8m3 BAOHUA 1
Stone bin 8m3 BAOHUA 2
Belt scale hopper (Max weighing range) 1500Kg BAOHUA 1
Discharge gate BAOHUA 3
Cylinder(Diameterφ63) SMC 3
Belt BAOHUA 1
Load cell TSH-1000 Toledo 4
Drive drum 4kW Taixing/Yuwang 1
2 JS750Mixer Main machine BAOHUA 1
Motor Y200L-4(B3) Purchase 1
Reducer ZLY250A Purchase 1
Mixing mechanism BAOHUA 1
Cylinder(Diameterφ100) SMC 1
Funnel BAOHUA 1
Mixing churn BAOHUA 1
Discharging mechanism BAOHUA 1
Hoisting mechanism Track BAOHUA 1
Track frame BAOHUA 1
Hopper BAOHUA 1
Spacing switch Purchase 3
Breaking motor YEZ41-4（7.5kW） Purchase 1
Steel structure Ladders BAOHUA 1
Platform BAOHUA 1
Landing leg BAOHUA 2
Platform BAOHUA 2
Mixer cover and shade Cover and shade body BAOHUA 1
Spray pipe BAOHUA 1
Powder material intake BAOHUA 1
Discharging hopper Hopper BAOHUA 1
3 Cement weighing system Cement weighing hopper
Max. weighing range 500kg BAOHUA 1
Load cell TSH-1000 Toledo 1
Butterfly valve Ф200mm Purchase 1
Cylinder(Diameterφ80) SMC 1
Vibrator MVE60/3 oli 1
4 Water weighing system Water weighing bin
Max. Weighing range 200kg BAOHUA 1
Load cell TSH-500 BAOHUA 1
Butterfly valve（DN=50） Purchase 1
Water bin 4m3 BAOHUA 1
Water supplying pump ISG65-125 Purchase 1
Water discharging pump ISW65-100I Purchase 1
5 Additives weighing system Water weighing bin
Max. Weighing range 200kg BAOHUA 1
Load cell TSH-500 BAOHUA 1
Butterfly valve（DN=50） Purchase 1
Water bin 4m3 BAOHUA 1
Water supplying pump ISG65-125 Purchase 1
Water discharging pump ISW65-100I Purchase 1
6 Pneumatic control system Pneumatic control device SMC 1
Diad ,Pneumatic control valve SMC 1
Tube and joint Purchase 1
Air compressor 5.5Kw Purchase 1
7 Main control house Control house frame BAOHUA 1
Equipment BAOHUA 1
Landing legs BAOHUA 1
Chairs Purchase 1
Air conditioner Haier 1
8 Electrical system control Computer BAOHUA 1
Printer Panasonic/ Epson 1
Main electrical components Schneider 1
Cabinet BAOHUA 1
Cable.Cable bridge Purchase 1
2. Equipment for choice:
Item Name Descriptions Manufacture Qty
1 Cement silo
SNC50 Diam. Φ2.8m. Volume:37m3 BAOHUA 3
Silos and accessory BAOHUA 3
2 conveying machine Φ219×9m WAM 3
Remarks:
1. This is implemented according to the national standard GB/T10171-2005 and related contract
2. If something has not listed inside the national standard GB/T10171-2005 and related contract, then the products will be produced according to the factory parameters of the products.
3. For the technical improvement, the purchased parts model, technical parameter and producing place maybe change, but the function is not lower than this list.
4. The buyer should provide the follow establishment
● Concrete foundation of the Concrete Batch Plant, the power source of the Power Distribution Cabinet of the Concrete Batch Plant and water source of the Concrete Batch Plant
● Lightning protection system is must be equipped for this Concrete Batch Plant by users.
● Processing the weight Calibration/Measurement according to the national standard and Calibration cost.
5. This equipment suggest to apply the power distribution of three-phase five-wire system, single piece electric wire apply the copper wire with the wire diameter not lower than 50mm2 , the capacity of the pt power transformer is not less than 100kVA, the distance from the transformer to the Concrete Batch building is not more than 100m, otherwise need to thicken the wire diameter.
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