Industrial water purifier
Applicable Standards
Industrial water purifier systems adhere to global purity and safety benchmarks, including:
- ASTM D1193(Specifications for Reagent Water)
- USP <643>(Total Organic Carbon in Pharmaceutical Waters)
- ISO 3696(Water for Analytical Laboratory Use)
- SEMI F57(Ultrapure Water Specifications for Semiconductor Manufacturing)
- GB/T 6682(China’s National Standard for Laboratory Water)
These standards define purity levels (e.g., resistivity ≥18.2 MΩ·cm, TOC <10 ppb) for specific industries.
Working Principle
The system employs a multi-stage purification process:
- Pre-treatment: Sediment/carbon filters remove large particles, chlorine, and organic matter.
- Reverse Osmosis (RO): Semi-permeable membranes reject 95–99% of dissolved salts and ions.
- Electrodeionization (EDI): Ion-exchange resins and electric fields further polish water to ultrapure levels.
- UV Sterilization: 185/254 nm wavelengths destroy bacteria and degrade TOC.
- Ultrafiltration: 0.22μm filters ensure particle-free output.
Test Principle & Validation
Pure water systems undergo rigorous testing:
- Resistivity/Conductivity: Real-time monitoring to verify ion removal (18.2 MΩ·cm = 0.055 μS/cm).
- Total Organic Carbon (TOC): Oxidation-based analyzers detect organic contaminants (<10 ppb for semiconductor use).
- Microbial Testing: Membrane filtration or ATP bioluminescence assays confirm sterility (<1 CFU/mL).
- Endotoxin Validation: LAL (Limulus Amebocyte Lysate) tests ensure <0.03 EU/mL for pharmaceutical applications.
Applicationsinclude:
- Pharmaceuticals: Sterile water for injection (WFI) and cleaning validation.
- Electronics: Rinsing wafers in semiconductor fabrication.
- Power Plants: Boiler feedwater to prevent scaling.
- Laboratories: HPLC solvents and analytical reagent preparation.
Industrial pure water machines are indispensable for industries demanding zero-tolerance contamination, offering scalable, efficient, and validated solutions for critical processes.
Main Parameters
| Parameter | Specification |
|---|---|
| Purity Levels | Type I (Ultrapure: 18.2 MΩ·cm), Type II (Deionized: 1–15 MΩ·cm) |
| Flow Rate | 1–100 L/min (customizable for production scale) |
| Technologies | Reverse Osmosis (RO), Electrodeionization (EDI), Ultraviolet (UV) Sterilization, 0.22μm Filtration |
| Feed Water Requirements | Tap water (TDS <1,000 ppm), pre-treated water for advanced systems |
| Energy Consumption | 0.5–5 kW/h (variable by capacity and technology) |
| Control System | PLC automation with conductivity/TOC monitors, alarms, and data logging |
Qinsun Instruments Co., LTD is a professional laboratory testing instrument manufacturer in China,Have been focusing on laboratory instrument R&D more than 30 years and have rich industry experience,Based on international testing standards,We are also the instrument supplier for BV SGS laboratory,We provide one-stop solutions for lab instruments,Free Training and Turn-Key Service,Products exported all over the world,Offer 36 month warranty and are a trustworthy partner.
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