high low temperature gravel impact tester for coatings
Application
This tester is widely applied in durability and damage resistance evaluation for materials exposed to gravel impact during actual service conditions, especially in the automotive and coating industries. Typical applications include:
External coating cohesion failure testing
Interlayer adhesion failure testing of multilayer coating systems
Brittleness thickness evaluation of hard glass materials
Optimization of coating thickness for anti-spall performance
Impact, spall resistance, and wear resistance testing of plastics and glass
Stone-chip resistance testing for automotive exterior and interior components
Tested products may include automotive body coatings, plastic trim parts, glass panels, protective coatings, and other exterior decorative or functional materials.
Parameters
| Item | Specification |
|---|---|
| Test environment | Temperature 5–35 °C, relative humidity ≤85% RH |
| Working pressure range | 0–5.0 kgf/cm² (adjustable), max up to 8.0 kgf/cm² |
| Compressed air pipe diameter | ≥19 mm |
| Air tank volume | 180 L (maintains 400 kPa for ≥10 s) |
| Feeding method | Automatic feeding, adjustable speed |
| VDA spray gun diameter | 30.0 ± 0.5 mm |
| SAE spray gun diameter | 52.6 ± 0.5 mm |
| Working time | 0–999 s adjustable |
| Vibration time | 0–999 s adjustable |
| Cycle count | 0–99 cycles |
| Impact angle adjustment | 3D adjustable test table, 0–180°, with digital angle display |
| Impact window size | 300 × 300 mm (adjustable support, sample thickness ≤30 mm) |
| Chamber dimensions | Approx. 1800 × 1000 × 1200 mm |
| Chamber structure | ≥6 mm steel plate with coating; 10 mm steel impact window |
| Impact media | 4–5 mm angular steel grit (61–65 HRC), 8–16 mm terrazzo, or JIS A5001 stones |
| Test pressure | 100 ± 5 kPa, 200 ± 10 kPa |
| Test cycles | 1–5 cycles |
| Spray duration | 8–12 s / 500 g or 30–35 s / 2000 g |
| Spray angle | 54° ± 1° (optional 90° ± 1°) |
| Spray distance | 10–500 mm adjustable |
| Sample size | 80 × 80 mm or 200 × 100 mm |
| Low temperature range | −20 °C to −70 °C (settable) |
| High temperature range | Ambient to 150 °C (settable) |
| Pressure range | 0–1 MPa adjustable |
| Independent temperature chamber | −40 °C to 100 °C |
| Noise level | ≤120 dBA (hearing protection required) |
| Operation mode | Continuous operation |
| Test media | Gravel, sand, steel shot, iron shot |
| Feeding rate | Adjustable via electromagnetic vibration feeder |
| Airflow control | Built-in air storage ensures stable pressure and flow |
Accessories
(1) VDA standard spray gun
(2) SAE standard spray gun
(3) 3D adjustable sample holder
(4) Electromagnetic vibration feeding system
(5) High-precision angle display device
Test Procedures
Power on the equipment and allow it to preheat to the preset temperature (approximately 15–30 minutes).
Place the prepared sample into the test chamber and securely close the chamber door.
Start the test program; the system automatically controls temperature, pressure release, and aggregate impact.
Monitor temperature and pressure parameters via the control panel to ensure stable operation throughout the test.
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