Laboratory Test Dummy for EV Battery Performance and Safety

Produced by: Standard International Group (HK) Limited

All supplier products

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Application

This dummy is suitable for the following applications:

Vibration reliability testing of EV battery packs and modules

Safety assessment of batteries during collisions, drops, rollovers, or impact events

Battery protection testing inside vehicle cabins and occupant safety simulation

Seated human body dynamics simulation in laboratory experiments

R&D and life-cycle evaluation of EV and energy storage battery systems

Testing on battery vibration tables, crash platforms, and extreme acceleration setups

High-level safety labs for evaluating occupant protection devices (seat belts, airbags) in conjunction with battery seating simulations

The dummy complies with and supports testing according to the following standards:

GB/T 31467.3-2015 – Safety requirements for EV traction batteries

GB/T 31484-2015 – Collision safety requirements for EV traction batteries

GB/T 18384.1-2017 – Crash test dummy requirements for passenger vehicles

ISO 17025 – Laboratory quality management system standards (data collection and calibration)

FMVSS 208 – U.S. Federal Motor Vehicle Safety Standards, crash and occupant protection

UN ECE R100 – EV traction battery crash safety regulation

ASTM F1566 – Anthropomorphic test device testing methods

Parameter	Technical Specification	Notes
Dummy Type	Seated test dummy	Seated only, not standing
Sitting Height	883.9 ± 5.1 mm	Compliant with Western seated anthropometry
Total Weight	77.65 ± 1.18 kg (customizable to 100 kg ±1.18 kg)	Mass adjustable per bone segment to match 50th percentile adult male
Head	Aluminum skull	Includes lifting ring
Neck	Optional rubber joint	Supports vibration and impact damping
Upper / Lower Torso	Alloy skeleton	Joints with locking and damping mechanisms
Limbs	Thighs, lower legs, upper arms, lower arms, hands, feet	Aluminum alloy / steel skeleton
Joint Structures	Neck, shoulder, clavicle, rib, elbow, knee, ankle	Anti-loosening and anti-scattering design
Sensor Options	Optional	Accelerometers, six-axis force sensors, displacement sensors

Accessory / Consumable	Specification / Description	Function / Purpose
Accelerometers	Head 3. Chest 3. Pelvis 3	Measures acceleration responses
Six-axis Force Sensors	Upper neck 1. Lower neck 1. Lumbar 1	Measures forces and moments
Displacement Sensor	Chest 1	Measures chest displacement
Data Acquisition System	Customizable hardware	Real-time recording of sensor data
Mounting Bracket	Dedicated support	Fixes dummy to vibration or crash platform
Connection Cables	Standard or customized	Transmit sensor signals

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