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Connector Air Tightness Tester

Get a quote:

Whats/App: +86 185 0176 3615

Web: qinsun-lab.com

The Connector Air Tightness Tester is a professional device used to evaluate the sealing performance of electronic connectors. Based on the differential pressure method, it detects leakage by monitoring pressure changes in a sealed system, ensuring that connectors meet waterproof and dustproof requirements such as IP67/IP68. The system provides fast, non-contact testing while protecting sensitive plated surfaces and precision interfaces.

Application

(1) Air tightness testing of electronic connectors (USB, Type-C, etc.).
(2) Leak detection for automotive connectors, battery pack connectors, and motor connectors.
(3) Waterproof and dustproof verification (IP67/IP68).
(4) Quality control in consumer electronics, automotive, and high-end manufacturing.
(5) Suitable for aerospace connectors requiring ultra-low leakage rates.

Standards

(1) IEC 60529 – Degrees of protection (IP Code)
(2) ISO 20653 – Road vehicles – Degrees of protection (IP Code)
(3) GB/T 4208 – Enclosure protection classification (reference)

Parameters

ParameterSpecification
Pressure Range -75 ~ 400 kPa (supports vacuum testing)
Leak Resolution 1 Pa
Test Accuracy ±0.25% FS
Sensor Accuracy ±5 Pa
Test Cycle 5–30 s per test
Test Stations Dual-station (parallel testing)
Control System PLC control system
Communication Interface RS485
Data Export Supported
Fixture Type Customized silicone fixtures (≤45 N contact force)

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