Cylindrical Battery In-Situ Volume Swelling Testing System
Standard
UL 1642: Standard for Lithium Batteries
IEC 62660-2: Secondary Lithium-Ion Cells – Part 2: Reliability and Abuse Testing
ASTM E83: Standard Test Method for Verification of Linear Displacement Measuring Systems
ISO 12417-1: Mechanical Testing of Metals – Dilation Test
CE Certification(Conformité Européenne)
Product Advantages
Sub-Micron Precision
0.05 μm Resolution: Tracks nanoscale volume changes during rapid charge/discharge cycles.
Laser-Based Sensors: Non-contact measurement eliminates mechanical interference.
Multi-Environment Testing
-20°C to 150°C Chamber: Simulates extreme climates and thermal abuse scenarios.
Pressure Cycling: 0–30 bar dynamic loading for fatigue testing.
Real-Time 3D Imaging
Structured Light Scanner: Generates volumetric strain maps at 5 fps.
AI-Powered Deformation Analysis: Quantifies anisotropic swelling in cylindrical cells.
High-Throughput Design
4-Channel Parallel Testing: Monitor 4 batteries simultaneously under identical/custom protocols.
Auto-Sequence Programming: 50+ preloaded test profiles (fast charging, overcharge, etc.).
Smart Data Integration
API Connectivity: Syncs with EIS, thermal cameras, and gas analyzers for holistic diagnostics.
Cloud-Based AI: Predicts cycle life based on expansion-voltage coupling.
Product Features
Non-Destructive Testing (NDT): Preserves sample integrity with <0.5 N contact force.
Laser-Guided Alignment: Ensures precise battery positioning (±2 μm accuracy).
Dynamic Strain Calibration: Auto-corrects for thermal drift during long-term testing.
Emergency Shutoff: Dual redundant safety circuits with E-stop button.
Glovebox Compatibility: Oxygen/moisture levels <0.1 ppm for sensitive chemistries.
Technical Parameters
| Parameter | Specification |
|---|---|
| Displacement Range | ±1 mm (linear), ±0.5° (angular) |
| Accuracy | ±0.1 μm (linear), ±0.01° (angular) |
| Temperature Range | -20°C to 150°C (2°C/min ramp rate) |
| Data Acquisition Rate | 5,000 points/second/channel |
| Power Supply | 100-240V AC, 50/60Hz (universal adapter) |
| Dimensions | 600mm (W) × 500mm (D) × 1,000mm (H) |
| Weight | 150 kg (net) / 180 kg (gross) |
Accessories Included
Testing Kit:
4x non-magnetic battery holders (18650. 21700 formats).
Disposable strain gauges (50 pack).
Software Suite:
License key forSwellVision Pro(Windows/Linux).
6-month free access to cloud-based FEA tools.
Calibration & Safety:
NIST-traceable displacement standard (500 μm, 1 mm).
Explosion-proof gloves (Class 00. 3 pairs).
Environmental Control:
Gas purification cartridge (99.999% inert atmosphere).
Humidity sensor with data logging.
Documentation:
Multilingual quick-start guide (printed + digital).
Compliance certificates for UL/IEC/ASTM standards.
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